• Title/Summary/Keyword: gas process

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화학공정산업의 인적오류 제어 방법 (A method of human error management in chemical process industries)

  • 조영도;박교식;박희준
    • 한국가스학회지
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    • 제7권2호
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    • pp.42-47
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    • 2003
  • 화학공정산업에서 화재, 폭발, 독성물질 누출의 대형사고로 인한 막대한 인적 물적 손실을 효과적으로 방지하기 위하여 기계적 오류와 연계하여 사람의 행동을 동적으로 제어하는 것이 필요하다. 석유화학공단을 비롯한 에너지산업시설에서의 대형사고는 기계적인 결함과 더불어 사람의 행동과 관련되어 있음에도 불구하고, 대부분의 연구는 시스템의 위험을 감소시키기 위하여 안전장치의 결함과 인간의 행동에 대하여 서로 연계를 지우지 않고 독립적으로 연구를 수행하여 왔다 본 연구에서는 화학공정산업의 안전을 향상시키기 위한 방법을 제시하기 위하여 기계적 고장과 인적오류를 동시에 고려하여 인적오류를 제어하고, 중요한 수행영향인자에 대하여 고찰하였다.

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디스플레이용 외장패널의 가스사출공정 개발 (Development of a Gas Assisted Injection Molding Process for Exterior Display Panels)

  • 최두순;김홍석
    • 소성∙가공
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    • 제21권1호
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    • pp.36-41
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    • 2012
  • Gas Assisted Injection Molding is a relatively new low-pressure injection molding technique that provides benefits such as reduced part warpage, excellent surface quality without shrink marks, greater design flexibility, etc. In the gas assisted injection molding process, the injected pressurized nitrogen gas flows through designed gas channels and forms hollow sections within the part. However, due to the characteristics of the gas, the design of the gas channels which are the paths for the injected gas is important in order to avoid defects such as gas blowout, fingering, etc. Therefore, in this study, the gas channel design for gas assisted injection molding of exterior display panels was conducted by examining the results of three CAE analyses. The designed gas channel was verified by conducting tryouts using a 450 ton injection molding machine with 3-stage pressure controlled gas kit. In addition, the hollow shapes which were formed by the gas with the installed gas channels were examined by examining the cross sections of the prototypes that were produced. As a result, it was found that exterior display panels can be produced without any defect by applying the gas assisted injection molding technique.

LNG 선박에서 천연가스 재액화공정의 재액화량에 관한 연구 (Study of LNG Reliquefaction Process in LNG Carriers)

  • 고병석;김범수;이헌석;강윤진;김민섭;고재욱
    • 한국가스학회지
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    • 제14권1호
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    • pp.21-27
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    • 2010
  • LNG선박에서 발생한 기화가스의 처리를 위해 지금까지는 기화가스를 보조연료로 사용하거나 연소시켰지만 선박의 대형화와 디젤엔진의 사용으로 인해 기화가스를 처리할 수 있는 방법이 제한적인 상황이 되었다. 이를 극복하기 위한 방안으로 고안된 재액화공정은 장치비용과 선박의 제한적인 에너지 공급문제 때문에 지금의 형태를 갖게 되었고 3세대 공정까지 기술발전을 이룩했지만 고효율을 위해 계속해서 연구 개발 중이다. 재액화공정의 방식은 크게 Reverse Brayton Cycle System(RBCS)과 Claude Cycle System(CCS)으로 구분된다. 이 연구에서는 두 가지 System을 분석함으로써 이상적인 피드 상태를 도출하고, 장치 설정을 변경하여 재액화 효율을 높이는데 적합한 설정을 결정하기 위해 HYSYS를 사용하였다. 도출된 경과는 고효율 재액화공정의 설계를 위한 자료로 활용이 가능하다.

인시투 가스 측정이 가능한 경제적 가스 챔버 구현 및 센서 전압에 따른 가스 응답 특성 분석 (Economical Gas Chamber for In-situ Gas Measurement and Analysis of Gas Response Characteristics according to Sensor Voltage)

  • 최연석;이인환
    • 한국기계가공학회지
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    • 제18권5호
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    • pp.1-8
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    • 2019
  • Breath analysis using a portable device is better than the classical breath analysis system in terms of installation and operation. There is an increasing need to develop cost-effective equipment for testing gas sensors from the viewpoint of functionalities that can be applied applicable to portable devices. In the present study, an economical gas chamber for in-situ gas measurement is implemented with a single gas chamber without using expensive gas storage and control equipment; the gas response characteristics are analyzed using the above-described chamber. The main features of the implemented gas chamber are simple injection procedure, improved gas diffusion, easy measurement and cleaning, support for low-power mode measurement function for portable devices, and open source platform. Moreover, an analysis of gas response characteristics based on changes in sensor voltage show that the sensitivity and 90% response time are affected by the sensor voltage. Furthermore, the sensitivity graph has an inflection point in a specific range. The gas sensor applied in this study showed fast response speed and high sensitivity for sensor voltages of 3.0-3.5 V, regardless of the concentration of acetone gas, the target gas used in this study.

Characterization of gas-water flow in tight sandstone based on authentic sandstone micro-model

  • Liu, Yuqiao;Lyu, Qiqi;Luo, Shunshe
    • Geosystem Engineering
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    • 제21권6호
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    • pp.318-325
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    • 2018
  • Eight tight sandstone reservoir samples from $He_8$ and $Shan_1$ Formations of the Sulige Gas field were selected to perform gas-water micro-displacement experiment based on authentic sandstone micro-model. The gas pressure-relief experiment was proposed for the first time to simulate the pressure change and gas-water percolation characteristics in the process of gas exploitation. The experiment results show that: (1) In the process of gas accumulation, the gas preferentially flows into the well-connected pores and throats with large radius, but rarely flows into the area without pores and throats. (2) Under sufficient gas drive, the water in pores and throats usually exists in the forms of 'thin water film', 'thick water film', and 'water column', but under insufficient gas drive, gas fails to flow into new pathways in time, so that the reservoirs with large pores and throats are high in water cut. (3) Under the same water saturation, the reservoirs with better petrophysical properties has higher gas recovery factor within unit time. Under the same petrophysical conditions, the reservoirs with lower water saturation show higher gas recovery factor within unit time. The higher the permeability, the stronger the liquid carrying capacity of reservoirs.

Process Technology of the Direct Separation and Recovery of Iron and Zinc Metals Contained in High Temperature EAF Exhaust Gas

  • Furukawa, Takeshi;Sasamoto, Hirohiko;Isozaki, Shinichi;Tanno, Fumio
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.393-397
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    • 2001
  • The innovatory process, that is the direct separation and recovery of the iron and zinc metals contained in the high temperature exhaust gas generated from the electric arc furnace fer the inn scrap melting and/or the dust treatment, has been proposed. This proposed process consists of the moving coke bed filter that is directly connected to the electric furnace, and the following heavy metal condenser. The exhaust gas passes through the filter and the condenser right after exhausting from the electric furnace. The moving coke bed filter is being controlled at about 1000℃ and collects iron and slag components contained in the high temperature exhaust gas. Heavy metals such as zinc and lead pass through the filter as vapor. Based on the thermodynamic considerations, the iron oxide and the zinc oxide are reduced in the filter. The solution loss reaction rate is comparatively low at about 1000℃ in the coke bed filter by the analysis using the mathematical simulation model. The heavy metal condenser is installed in the position after the coke bed filter, and rapidly cools the gas from about 1000℃ to 450℃ by a full of the cooling medium like the solid ceramic ball in addition to the cooling from the wall. The zinc and lead vapor condense and separate f개m the gas in a liquid state. The investigation of the characteristics of the exhaust gas of the commercial electric arc furnace, the fundamental experiments of the laboratory scale and the bench scale ensured the formation of this proposed process. A small-scale pilot plant examination is carrying out at present to confirm the formation of the process. It is certain that the dust generation of the electric arc furnace is extremely decreased, and it can save the energy consumption of usual dust treatment processes by the realization of this process.

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KOGAS DME 공정의 실증 시험을 통한 최적화 기술개발 (Optimization of KOGAS DME Process From Demonstration Long-Term Test)

  • 정종태;조원준;백영순;이창하
    • 한국수소및신에너지학회논문집
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    • 제23권5호
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    • pp.559-571
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    • 2012
  • Dimethyl ether (DME) is a new clean fuel as an environmentally-benign energy resource. DME can be manufactured from various energy sources including natural gas, coal, and biomass. In addition to its environmentally friendly properties, DME has similar characteristics to those of LPG. The aim of this article is to represent the development of new DME process with KOGAS's own technologies. KOGAS has investigated and developed new innovative DME synthesis process from synthesis gas in gaseous phase fixed bed reactor. DME has been traditionally produced by the dehydration of methanol which is produced from syngas, a product of natural gas reforming. This traditional process is thus called the two-step method of preparing DME. However, DME can also be manufactured directly from syngas (single-step). The single-step method needs only one reactor for the synthesis of DME, instead of two for the two-step process. It can also alleviate the thermodynamic limitations associated with the synthesis of methanol, by converting the produced methanol into DME, thereby potentially enhancing the overall conversion of syngas into DME. KOGAS had launched the 10 ton/day DME demonstration plant project in 2004 at Incheon KOGAS LNG terminal. In the mid of 2008, KOGAS had finished the construction of this plant and has successively finished the demonstration plant operation. And since 2008, we have established the basic design of commercial plant which can produce 3,000 ton/day DME.

Polyimide계 기체분리막의 개발 동향 (Developmental Trend of Polyimide Membranes for Gas Separation)

  • 오대윤;남상용
    • 멤브레인
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    • 제21권4호
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    • pp.307-320
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    • 2011
  • 고분자 기체분리막은 막분리 공정에서도 가장 빠르게 발전하고 있는 분야이다. 고분자 기체 분리막 공정은 심냉법, 가압 기체 흡착법과 견주어 볼 때 경쟁력을 지니고 있다. 기체분리용 고분자 소재로는 폴리술폰, 폴리페닐렌옥사이드, 폴리카보네이트, 폴리이미드 등의 방향족 고분자들이 주로 사용되었다. 현재 이 중에서도 유리상 고분자인 폴리이미드의 경우 높은 투과도와 선택도를 달성하기 위해 많은 연구가 이루어지고 있다. 고분자 소재는 기체분리 성능에 많은 영향을 미치는 요인이기 때문에 기체분리용 고분자 소재와 구조에 대한 올바른 이해가 중요시되고 있다. 본 논문에서는 폴리이미드 제조 및 기체투과 특성에 대한 동향 및 개발 방향에 대해 확인하였다.