• 제목/요약/키워드: gas pressure weld

검색결과 37건 처리시간 0.022초

철근 가스압접의 접합조건에 대한 연구 (A Study on the Weld Condition of Gas Pressure Welding in Steel Bars)

  • 이철구;서성원;채병대;남복현
    • 한국공작기계학회논문집
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    • 제10권6호
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    • pp.57-62
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    • 2001
  • Recently, it has increased that the importance of gas pressure weldment of steel bars in large construction bars. But there has hardly been any studies about it. Therefore we need more research. SD40 steel bar (32mm in diameter) which has been practically used at construction sites are tested about tension, bonding, fatigue, a macro structure and micro structure at foil gitudinal section and hardness to fed out the mechanical property and best welding ranges in some cases of mechanical cut and gas cut before gas pressure welded. It is that a gas-pressure welded zone of steel bar where was cleaned of impurities in way of two-upsetted method is more excellent bending and tension property than the regulation of KD D 0244. Also gas cut bars gained hardness from the heat affected zone so. In conclusion, to improve the weldability of steel bars, it is considered best to clean mechanically cut sutra- faces and then weld them by a method of 2 step upset way.

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슈퍼듀플렉스 스테인리스강의 TIG 용접에서 질소 침투 모델에 관한 연구 (A study of model for nitrogen permeation in TIG welding of super duplex stainless steel)

  • 이재형;정병호;조상명;전재호
    • Journal of Welding and Joining
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    • 제33권3호
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    • pp.68-74
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    • 2015
  • Superduplex stainless steels are important materials to the oil and gas industry, especially for off-shore production. TIG welding of super duplex stainless steels to obtain the optimal phase balance between austenite and ferrite is mainly achieved by controlling the cooling rate and the weld chemistry. The latter depends on the filler wire chosen and the shielding gas used. If TIG welding of superduplex stainless steels is performed with argon shielding gas only, then nitrogen gets lost from the weld pool, which can result in a ferrite-rich weld metal, with an inferior corrosion resistance than parent metal. In the present study, nitrogen permeation model from the shield gas which gets into the weld metal in DCEN-TIG welding has suggested. This plasma stream model shows characteristics of permeation of nitrogen ions into the molten metal due to the strong physical effect of plasma stream which formed by the arc pressure rather than the permeation of nitrogen ions caused by electric effect.

가스배관에서 원주 및 심 용접부의 부식손상 부위에 대한 파열압력 평가 (The Evaluation of Burst Pressure for Corroded Weld in Gas Pipeline)

  • 김영표;김우식;오규환
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 추계학술발표대회 개요집
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    • pp.165-167
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    • 2004
  • The failure pressure for corroded pipeline was measured by burst testing and classified with respect to corrosion sizes and corroded regions - the body, the girth weld and the seam weld of pipe. A series of finite element analyses were performed to obtain a limit load solution for corrosion defects on the basis of burst test. As a result, the criteria for failure assessment of corrosion defect within the body, the girth weld and the seam weld of API 5L X65 gas pipeline were proposed.

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가스배관 용접부위 부식에 대한 파열압력 평가 (The Evaluation of Burst Pressure for Corroded Weld in Gas Pipeline)

  • 김영표;김우식;이영광;오규환
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.222-227
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    • 2004
  • The failure assessment for corroded pipeline has been considered with the full scale burst test and the finite element analysis. The burst tests were conducted on 762 mm diameter, 17.5 mm wall thickness and API 5L X65 pipe that contained specially manufactured rectangular corrosion defect. The failure pressure for corroded pipeline was measured by burst testing and classified with respect to corrosion sizes and corroded regions - the body, the girth weld and the seam weld of pipe. Finite element analysis was carried out to derive failure criteria of corrosion defect on the pipe. A series of finite element analyses were performed to obtain a limit load solution for corrosion defects on the basis of burst test. As a result, the criteria for failure assessment of corrosion defect within the body, the girth weld and the seam weld of API 5L X65 gas pipeline were proposed.

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용접물성치를 고려한 소형 공정열교환기 시제품의 고온구조해석 (High-Temperature Structural Analysis on the Small-Scale PHE Prototype using Weld Properties)

  • 송기남;홍성덕;박홍윤
    • 한국압력기기공학회 논문집
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    • 제8권2호
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    • pp.1-6
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    • 2012
  • A PHE (Process Heat Exchanger) in a nuclear hydrogen system is a key component required to transfer heat energy of $950^{\circ}C$ generated in a VHTR (Very High Temperature gas cooled Reactor) to the chemical reaction that yields a large quantity of hydrogen. A small-scale PHE prototype made of Hastelloy-X is being tested in a small-scale gas loop at Korea Atomic Energy Research Institute. Previous research on the high-temperature structural analysis of the small-scale PHE prototype had been performed only using parent material properties. In this study, high-temperature structural analysis using weld properties in weld zone was performed and the analysis results compared with the previous research.

THE EFFECTS OF HEAT INPUT AND GAS FLOW RATE ON WELD INTEGRITY FOR SLEEVE REPAIR WELDING OF IN-SERVICE GAS PIPELINES

  • Kim, Young-pyo;Kim, Woo-sik;Bani, In-wan;Oh, Kyu-Hwan
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.390-395
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    • 2002
  • The experimental and numerical study has been conducted on the sleeve repair welding of API 5L X65 pipeline. SMA W and GTAW were applied to weld the sleeve. The macrostructure and hardness of repair welds have been examined. The [mite element analysis of the multi-pass sleeve-fillet welding has been conducted to validate the experiment and investigate the effects of in-service welding conditions. The effect of gas flow rate on the hydrogen cracking was investigated. The effect of internal pressure on residual stresses and plastic strain was investigated. The allowable heat input was predicted considering the maximum temperature of inner surface of pipe and cooling rate at CGHAZ.

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The Effects of Heat Input and Gas Flow Rate on Weld Integrity for Sleeve Repair Welding of In-Service Gas Pipelines

  • Kim, Y.P.;Kim, W.S.;Bang, I.W.;Oh, K.H.
    • International Journal of Korean Welding Society
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    • 제2권2호
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    • pp.36-41
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    • 2002
  • The experimental and numerical study has been conducted on the sleeve repair welding of API 5L X65 pipeline. SMAW and GTAW were applied to weld the sleeve. The macrostructure and hardness of repair welds have been examined. The finite element analysis of the multi-pass sleeve-fillet welding has been conducted to validate the experiment and investigate the effects of in-service welding conditions. The effect of gas flow rate on the hydrogen cracking was investigated. The effect of internal pressure on residual stresses and plastic strain was investigated. The allowable heat input was predicted considering the maximum temperature of inner surface of pipe and cooling rate at CGHAZ.

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아크 용접에서 구동력에 따른 열 및 물질 유동에 관한 연구

  • 김원훈;나석주
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 1996년도 제7회 학술강연회논문집
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    • pp.27-41
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    • 1996
  • In this study the heat transfer and fluid flow of the molten pool in stationary gas tungsten arc welding using argon shielding gas were investigated. Transporting phenomena from the welding arc to the base material surface, such as current density, heat flux, arc pressure and shear stress acting on the weld pool surface, were taken from the simulation results of the corresponding welding arc. Various driving forces for the weld pool convection were considered, self-induced electromagnetic, surface tension, buoyancy, and impinging plasma arc forces. Furthermore, the effect of surface depression due to the arc pressure acting on the molten pool surface was considered. Because fusion boundary has a curved and unknown shape during welding, a boundary-fitted coordinate system was adopted to precisely describe the boundary for the momentum equation. The numerical model was applied to AISI 304 stainless steel and compared with the experimental results.

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17" 평면 모니터 Front Cover의 가스사출성형에 관한 연구 (A Study of Gas-Assisted Injection Molding of 17" Flat Monitor Front Cover)

  • 김홍석;손중식;서태수
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집A
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    • pp.766-771
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    • 2001
  • Gas-assisted injection molding is an innovative low-pressure injection molding technique that can provide numerous benefits such as reduced part warpage, excellent surface quality without sink marks, low injection pressure, and greater design flexibility. However, the adoption of gas-assisted injection molding may cause unexpected defects if the gas channel design is not conducted properly. The objective of this paper is to broaden the understanding of gas-assisted injection molding by summarizing the design procedures and experimental results of the gas-assisted injection molding of a 17" flat monitor front cover. The gas channels were designed by using Moldflow(MF/GAS) simulations and a 450 ton injection molding machine with a 5 stage pressure control gas kit was used in the experiments.

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천연가스 수송용 API 5L-X42 강관의 용접방법에따른 용접부의 미세조직과 기계적 특성에 관한 연구 (A Study on the Microstructure and Mechanical Properties for the Weldment with Variation of Welding Process of the API 5L-B42 Pipeline for Natural Gas Transmission)

  • 백종현;김철만;김영표;김우식
    • 한국가스학회:학술대회논문집
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    • 한국가스학회 1997년도 추계학술발표회 논문집
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    • pp.33-38
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    • 1997
  • Demand of the clean and convenient natural gas has continuously increased with recognizing of the environment problem since liquefied natural gas was introduced in Korea. Clean fuel natural gas was supplied to each city through high tensile strength pipeline connected by welding. Grades of pipeline were divided into the high and middle pressure according to supply pressure. Pipeline was welded mainly SMA welding process due to its easy handling, the other welding process was adopted according to the constructing condition. We were examined on the microstructure variation and mechanical properties of weld metal for high pressure pipeline, API 5L X-42.

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