• 제목/요약/키워드: gas metal arc welding

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후락스를 봉입한 용접선을 사용한 경우에, 몇 가지 종류의 가스 메탈 아크 용접 팁에 있어서 용접시간에 따른 마모거동 (Wearing behavior of several kinds of gas metal arc welding tip during the welding times when it used a flux cored welding wire)

  • 김창주;정윤철;한승전;김종원;황동수;이재형
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 1999년도 특별강연 및 추계학술발표대회 개요집
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    • pp.132-135
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    • 1999
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GMA용접 동안 콘택트팁 마모가 용접품질에 미치는 영향 (Effect of welding quality to wear of Contact Tips for GMA Welding)

  • 김남훈;김희진;유회수
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 춘계 학술발표대회 개요집
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    • pp.188-190
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    • 2004
  • 가스메탈아크용접(gas metal arc welding, 이하 'GMA용접' 이라고 함)은 용가재로서 소모전극 와이어를 일정한 속도로 용융지에 공급하면서 와이어 선단과 모재 사이에서 전기적 아크가 발생되도록 하는 용접법이다. (중략)

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알루미늄 용접을 위한 보호가스 (Shielding Gases for Welding Aluminum)

  • ;전배수
    • Journal of Welding and Joining
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    • 제31권1호
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    • pp.38-42
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    • 2013
  • 보호가스의 성분구성은 특별한 적용대상이나 목표로 하는 용접결과를 위해 선택해야 한다. 모재의 종류, 두께, 요구되는 비드 모양, 용접속도, 그리고 요구되는 용접품질 등 이 모든 것이 혼합가스 성분 구성의 선택에 영향을 미친다. 적절한 가스 공급 장치와 적절한 가스 유량으로 공급되는 최적 품질의 보호가스는 용접품질이 뛰어나며 용접결함을 발생시키지 않게 된다.

가스 메탈 아크 용접에서 토치 위빙 중 아크 모델링 및 표면 입열 분포 해석에 관한 연구 (A Study of Arc Modeling and Heat Input Distribution on the Surface during Torch Weaving in Gas Metal Arc Welding)

  • 김용재;이세헌
    • 한국정밀공학회지
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    • 제18권1호
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    • pp.162-170
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    • 2001
  • In torch weaving in arc welding on V groove, the heat input distribution on groove surface is a main factor determining the bead shape and the weld quality with and without the weld defects such as undercut, overlap, etc. In this study, we calculate the heat input varying with the welding current, arc voltage, welding speed and the touch weaving condition using numerical method. And we investigate the heat input distribution on groove surface while applying the various grooves having 2 dimensional heat sources.

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IMPROVEMENT OF GAS TUNGSTEN ARC WELDABILITY FOR FERRlTIC STAINLESS STEELS

  • Cui Li;Jeong, Ho-shin;Park, Byung-Il;Kim, Sung-Kab
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.107-112
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    • 2002
  • Ferritic stainless steels would be the most important alloys under the chloride environment. They are a cheaper alternative to austenitic stainless steels [1]. The present study is related to gas tungsten arc welding (GTAW) characteristics of Type 444 stainless steels. The heat of welding leads to grain coarsening in the HAZ and in the weld metal of ferritic stainless steels because they solidify directly from the liquid to the ferritc phase without any intermediate phase transformation. It is therefore recommended that these alloys be welded with a low heat input and at high welding speeds. Attempts to improve weldability were made by using of direct current straight polarity (DCSP) and pulsed current GTAW processes in this study. Measuring weld bead, grain size and Erichsen test were performed and the effects of heat input, pulse frequency on the weld metal and HAZ were studied. The main results were obtained as followings: decreasing heat input was effective to control the width of weld both in DCSP welding and in pulsed current welding; pulsed current welding was found to refine the grain size effectively and the finest grain size was found at the frequency of 150Hz in pulsed current welding; it was found that decreasing heat input also refine the HAZs effectively and the frequency had no different effect on HAZ at the same heat input; the ductility could be improved effectively in pulsed current welding.

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알루미늄 합금의 대전류 아크용접 기술 (High Current Arc Welding Technology of Aluminum Alloy)

  • 최영배;강문진;김동철;황인성
    • Journal of Welding and Joining
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    • 제31권1호
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    • pp.21-25
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    • 2013
  • Aluminum alloy, Al5083-O, is one of candidate materials for the LNG storage tank, because of its excellent weldability, cryogenic characteristics, and corrosion resistance. The good weldability of Al5083-O is very important in LNG storage tank manufacturing. In this study, high current metal inert gas(MIG) welding process was used to get one pass welding of thick plate aluminum alloy. Bead on plate(BOP) welding was performed to evaluate the effect of welding conditions on the height of bead and depth of penetration. The optimum welding conditions were derived to get one pass welding of the thickness of 14.5mm. The mechanical properties of the welded joint were evaluated. The cross-sectional macro test, tensile test, and bending test satisfied the class rule.

MEASUREMENT OF SURFACE TENSION OF MOLTEN METALS IN ARC WELDING

  • Shinobu Satonaka;Shigeo Akiyoshi;Inoue, Rin-taro;Kim, Kwang-Ryul
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.757-762
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    • 2002
  • Many reports have been shown that the buoyancy, electromagnetic force, surface tension, and gas shear stress are the driving forces of weld pool circulation in arc welding. Among them, the surface tension of molten metal plays an important role in the flow in weld pool, which are clarified by the specially designed experiments with small particles as well as the numerical simulations. The surface tension is also related to the penetration in arc welding. Therefore, a quantitative evaluation of surface tension is demanded for the development of materials and arc process control. However, there are few available data published on the surface tension of molten metals, since it depends on the temperature and the composition of materials. In this study, a new method was proposed for the evaluation of surface tension and its temperature dependence, in which it is evaluated by the equilibrium condition of acting forces under a given surface geometry, especially back surface. When this method was applied to the water pool and to the back surface of molten pool in the stationary gas tungsten arc welding of thin plate, following results were obtained. In the evaluation of surface tension of water, it was shown that the back surface geometry was very sensitive to the evaluation of surface tension and the evaluated value coincided with the surface tension of water. In the measurement of molten pool in the stationary gas tungsten arc welding, it was also shown that the comparison between the surface tension and temperature distribution across the back surface gave the temperature dependent surface tension. Applying this method to the mild steel and stainless steel plates, the surface tension with negative gradient for temperature is obtained. The evaluated values are well matched with ones in the published papers.

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외부 전자기력을 이용한 가스메탈 아크용접법에 관한 연구 (The effect of external electromagnetic force in GMAW)

  • 이성호;이재윤;김재성;이보영
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1741-1746
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    • 2003
  • Effects of electromagnetic force which is one of the most important factor of metal transfer that affects bead geometry and microstructure of weld metal in GMAW(gas metal arc welding). In this paper, different ways of external electromagnetic forces were applied on GMAW process and their effects on the welding were studied. On certain conditions, better bead geometry, better influence on the arc and metal transfer mode and higher welding efficiency could be obtained. Experimental methods and their results will be presented.

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입열량이 고변형률 강관 원주 용접부 특성에 미치는 영향 (Effect of Heat Input on Girth Welds Properties of High Strain Steel Pipe)

  • 이진우;송우현;서동한;이종섭
    • Journal of Welding and Joining
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    • 제27권6호
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    • pp.25-30
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    • 2009
  • SBD (Strain-based design) of pipe lines have gained world-wide attention in recent years. The present research aims to evaluate the fracture characteristics of API (America Petroleum Institute) SBD X100 girth weldment that typically applied for cold climate and deep water offshore, with the focus on the influence of heat input changing with 6kJ/cm and 10kJ/cm from GMAW (Gas Metal Arc Welding). At a low heat input at 6kJ/cm, the weld metal had Multi-phase matrix (Acicular ferrite + Banite + Martensite) that could fill up both fracture toughness and strength as reported previously. Also, the weld metal exhibited 859MPa YS (Yield strength), 108J impact toughness at $-40^{\circ}C$ and 0.52mm CTOD (Crack Tip Open Displacement) at $-10^{\circ}C$. These results can be satisfied with the requirement of API SBD X100 girth weldment and Alaska pipe line project.

플럭스 코어드 아크 용접 중 발생하는 총 크롬 및 6가 크롬의 함량 변화 (Content Variation of Total Chromium and Hexavalent Chromium in Flux Cored Arc Welding)

  • 윤충식;백남원;김정한;박동욱;하권철;최상준;김신범;채현병
    • 한국산업보건학회지
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    • 제10권1호
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    • pp.32-44
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    • 2000
  • The practice of welding stainless steel is known to produce various valance states of chromium. $CO_2$ flux cored arc welding on stainless was performed in fume collection chamber. Content of total chromium and hexavalent chromium in fumes, content of hexavalent chromium in total chromium, solubility of hexavalent chromium were investigated. Content of total chromium in fumes increases from 2~3% to 7~9% as a function of input energy, but hexavalent chromium, less than 1.2% in fumes, is not related to input energy. Hexavalent chromium in fumes exists as solubles up to 90%. Content of total chromium in flux cored arc welding fumes and solubility of hexavalent chromium are similar to shielded metal arc welding fumes, but content of hexavalent chromium is similar to metal inert gas welding fumes. These characteristics are relevant to flux of wires and $CO_2$ shielding gas.

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