• Title/Summary/Keyword: gas kiln

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Design of Down Draft Kiln for Gas Firing-I. Design (도염식 가스가마의 설계 I.설계)

  • Lee, Ki-Gang;Kim, Hwan;Lim, Eung-Keuk
    • Journal of the Korean Ceramic Society
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    • v.23 no.6
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    • pp.7-14
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    • 1986
  • This work is concerned with the experimental and theoretical investigation of a kiln with the aim to obtain th best conditions of firing in a kiln, The 0.3$m^3$ down draft kiln of gas firing was designed and constructed. Temperature distributions in kiln combustion gas temperature primary and secondary air flow were measured in the kiln burnt with propane LP gas. And the temperature distri-butions of kiln surface were measured by the thermo camera.

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Optimal firing method of the Celadon using gas kiln (가스가마를 사용한 최적의 청자 소성방법 연구)

  • Kim, Sanggon
    • Journal of Energy Engineering
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    • v.28 no.2
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    • pp.55-62
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    • 2019
  • The purpose of this research is to find the optimum combustion conditions for the celadon using a gas kiln. It is clearly defined by the amount of CO gas in the kiln that it is fired in the commonly used oxidation and reduction atmosphere. As a result, while celadon was fired at $1250^{\circ}C$, oxidation happened when the amount of CO was 0~4,500 PPM, a neutral condition happened when the of CO was 4,500~25,000PPM and a reducing process was happened when the of CO was more that 25,000PPM. To reduce gas and firing time while keeping uniformly the firing temperature and firing condition of the gas kiln, you can partially block the gas corridor and adjust it as a damper. This adjustment reduces gas consumption by 40% and shortens the firing time by 1 hour.

Performance analysis modeling of axial direction direct flame rotary kiln reactors (축방향 직접화염 가열방식 로터리킬른 성능모형)

  • Hahn, Taekjin;Choi, Sangmin
    • 한국연소학회:학술대회논문집
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    • 2013.06a
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    • pp.59-60
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    • 2013
  • Rotary kiln furnace is one of the most widely used gas-solid reactors in the industrial field. Although the rotary kiln is a versatile system and has different size, approach to the reactor modeling can be generalized in terms of flow motion of the solid and gas phase, heat transfer and chemical reactions on purpose. In this paper, a performance analysis example case of axial direction direct flame rotary kiln is introduced.

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Simplified 1-Dimensional Model of Gas-Solid Reactor : Adapting to Coal Reduction Rotary Kiln (1차원 기체-고체 반응기 모델의 로터리킬른 환원로 적용)

  • Hahn, Taekjin;Choi, Sangmin
    • 한국연소학회:학술대회논문집
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    • 2012.11a
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    • pp.75-78
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    • 2012
  • Rotary kiln furnace is one of the most widely used reactors in industrial field. In this paper, 0-dimensional heat and mass balance for direct coal flame rotary kiln was performed preferentially, then a simplified 1-dimensional model was developed based on 0-dimensional analysis data to proceed additional thermal analysis. Compared the results with the currently operating rotary kiln data to validate 1-dimensional model. Through this procedure, it can help to derive fundamental idea for design and operation of rotary kiln.

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Performance Analysis Modeling for Design of Rotary Kiln Reactors (로터리킬른 반응기 설계를 위한 성능해석 모형)

  • Eeom, Minjae;Hahn, Taekjin;Lee, Hookyung;Choi, Sangmin
    • Journal of the Korean Society of Combustion
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    • v.18 no.3
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    • pp.9-23
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    • 2013
  • A rotary kiln furnace is one of the most widely used gas-solid reactors in the industrial field. Although the rotary kiln is a versatile system and has different size, approach to the reactor modeling can be generalized in terms of flow motion of the solid and gas phases, heat transfer, and chemical reactions on purpose. In this paper, starting from a zero-dimensional model and extending to higher dimension and comprehensive models, overall procedure of the design development of rotary kiln reactors and considerations are presented. The approaches to performance analysis of the reactors are introduced and examples of application cases are presented.

Design of Down Draft Kiln for Gas Firing II. Behavior of Flame (도염식 가스 가마의 설계 -II. 화염의 거동)

  • Lee, Ki-Gang;Kim, Hwan;Lim, Eung-Keuk
    • Journal of the Korean Ceramic Society
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    • v.24 no.2
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    • pp.161-169
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    • 1987
  • An experimental study of the characteristics and the behavior of flames, and the aerodynamic flow pattern was carried out in the present work on a down draft kiln for gas firing. The aim of this work is to establish a behavior of flames and to know the extent to which the flow pattern is affected by the height of baffle plate. The measurements of temperature, concentrations of fuelgas, and kiln pressure were conducted at different temperature in kiln, and at different height of baffle plate. From the obtained results, it was found that the characteristics of thestagnation zone are greatly affected when changing over the height of baffle plate, and the best condition of that was 115m/m.

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Preparation of Spherical Granules of Dolomite Kiln Dust as Gas Adsorbent

  • Choi, Young-Hoon;Huh, Jae-Hoon;Lee, Shin-Haeng;Han, Choon;Ahn, Ji-Whan
    • Journal of the Korean Ceramic Society
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    • v.53 no.1
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    • pp.13-17
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    • 2016
  • It is highlighted that increasing the adsorbent surface area on volumetric basis is very important in providing an easy access for gas molecules. Fine particles around $3{\mu}m$ of soft-burned dolomite kiln dust (SB-DKD) were hydrated to wet slurry samples by ball mill process and then placed in a chamber to use spray dryer method. Spherical granules with particle size distribution of $50{\sim}60{\mu}m$ were prepared under the experimental condition with or without addition of a pore-forming agent. The relationship between bead size of the pore-forming agent and size of SB-DKD particles is the most significant factor in preparation of spherical granules with a high porosity. Whereas addition of smaller beads than SB-DKD resulted in almost no change in the surface porosity of spherical granules, addition of larger beads than SB-DKD contributed to obtaining of the particles with both 15 times larger average pore volume and 1 order of magnitude larger porosity. It is considered that spherical granules with improved $N_2$ gas adsorption ability may also be utilized for other atmospheric gas adsorption.

A Study on the Optimization of Microwave System for the Preparation of Activated Carbon

  • Kim, Dong-Sik;Park, Hwa-Chun;Byeon, Kyeong-Hwa
    • Carbon letters
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    • v.3 no.4
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    • pp.205-209
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    • 2002
  • In the reaction of gas-solid phases, the microwave energy plays a role as a catalyst, because it causes friction between adjacent molecules and enables an unique characteristics of interior heating of the materials. When the dipole gases are adsorbed inside of the pore of carbon materials, the gases are decomposed by the microwave energy and reacted with the carbon atoms. Using this principle, we could make the activated carbon from coconut shell within 20 minute, and this residence time for activation is about 1/16 of rotary kiln. The BET surface area of activated carbon made by microwave is about $1,100m^2/g$ similar to conventional method of rotary kiln. In this study, the power of microwave generator was 400~1000W, and the gas for activation was steam mainly.

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Thermochemical Modeling Factors in Roasting Pre-treatment using a Rotary Kiln for Efficient Vanadium Recovery (바나듐의 고효율 회수를 위한 배소 전처리용 Rotary kiln 내 열화학적 모델인자)

  • Lee, Sang-hun;Chung, Kyeong Woo
    • Resources Recycling
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    • v.31 no.2
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    • pp.33-39
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    • 2022
  • In this study, analytical thermochemical modeling factors that contribute to maintaining a specific temperature range during vanadium roasting as a pretreatment using a rotary kiln are investigated. The model-related mechanisms include thermochemical reaction rates, heat balance, and heat transfer, through which the resultant temperature can be estimated intuitively. Ultimately, by optimizing these parameters, the ideal roasting temperature in the kiln is ≈1000 ℃ (or ≈1273 K) for long-term operation. Therefore, the heat generated from hydrocarbon (natural gas) fuel combustion and ore oxidation reactions, as well as the radiant heat transferred to ores, are assessed. In addition, thermochemical methods for relieving the temperature gradient in order to maintain the optimum temperature range of the rotary kiln are suggested.