• Title/Summary/Keyword: gas cutting

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Influnce of Cutting Pressure on Laser Cut Quality (Pressure Distribution of Cutting Gas) (레이저 절단품질에 미치는 절단압력의 영향 (1) (절단가스의 압력분포))

  • Yang, Yeong-Su;Na, Seok-Ju;Koo, Hyeong-Mo;Kim, Tae-Gyun
    • Journal of the Korean Society for Precision Engineering
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    • v.4 no.4
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    • pp.84-92
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    • 1987
  • To investigate the influence of the cutting pressure on the laser cutting quality, an expermental facility was constructed which can measure the cutting pressure distribution for various cutting conditions. Flow visualization was performed using the Schlieren photography and the pressure acting on the workpiece surface was measured, corresponding to the important process variables such as the kind of assist gas, nozzle pressure, distance between the nozzle exit and the workpiece surface, and the presence of the secondary nozzle. The cutting pressure acting on the workpiece was largely influenced by the nozzle pressure and nozzle-workpiece distance. The secondary nozzle which is used to raise the effective working pressure had its obvious role only when the angle between it and the main nozzle was small and when the distance between the nozzle exit and the workpiece surface was large.

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A Study on the Surface Characteristics of Al Alloy Plate used in Shipbuilding in LASER Cutting (선박용 Al 합금의 레이저 절단시 표면 특성에 관한 연구)

  • Kim, Seong-Il
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.5
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    • pp.529-535
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    • 2009
  • One of the most important things in shipbuilding is to select light and high tensile strength materials. Therefore, the use of Al alloy in shipbuilding become an increase. In cutting the aluminum plate, the quality of the cut surface is strongly influenced by the cutting conditions such as cutting speed, kerf width, plate thickness, cutting materials, and applied gas pressure. The cutting experiment of Al alloy plate(5083) were carried out using LASER cutting machine. The upper and lower of kerf width, the surface roughness(Ra, Rmax) of cut surface were measured under various cutting conditions. The morphologies of cutting surface were also monitored at various cutting conditions. The optimum cutting conditions of Al alloy among tested were indicated.

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A Study on Cutting Characteristics Evaluation of High Speed Feeing Type Laser Cutting M/C (고속 이송 방식 Laser Cutting M/C의 절단성 평가에 관한 연구)

  • 이춘만;임상헌
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1820-1823
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    • 2003
  • A high speed feeding type laser cutting M/C is developed for precise cutting of sheet metal. This paper has been carried out to obtain cutting characteristics and optimal cutting conditions of the developed high speed feeding type laser cutting M/C by a design of experiments. Cutting speed. laser power. laser duty and gas pressure are control factors for the surface roughness. The major factors affecting the surface roughness and the optimum cutting conditions are studied with minimum experiments using Taguchi method.

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A Study on the Cutting Characteristics in $CO_2$ Laser Cutting of SAPH400 (SAPH400의 $CO_2$ 레이저 절단시 절단특성에 관한 연구)

  • Park J.N.;ChoM G.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.1016-1019
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    • 2005
  • In the cutting of plate steel, the quality of the cut surfaces is strongly dependent on the cutting condition such as cutting speed, plate thickness, power, kerf width and gas pressure etc. The cutting tests of Steel Automobile Press Hot were carried out using $CO_2$ Laser cutting machine. The kerf width and surface roughness of a section are examined at various cutting conditions. This paper deals with cutting characteristics of Steel Automobile Press Hot(SAPH400) using $CO_2$ Laser Cutting Machine.

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A study on the optimal cutting condition of a high speed feeding type laser cutting machine by using Taguchi method

  • Lim Sang-Heon;Lee Choon-Man;Chung Won Jee
    • International Journal of Precision Engineering and Manufacturing
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    • v.7 no.1
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    • pp.18-23
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    • 2006
  • Cutting by a high speed laser cutting machine is one of most effective technologies to improve productivity. This paper has presented the cutting characteristics and optimal cutting conditions in a high speed feeding type laser cutting machine by using Tacuchi method in the design of experiment. An L9(34) orthogonal array is adopted to study the effect of adjustment parameters. The adjustment parameters consist of cutting speed, laser power, laser output duty and assistant gas pressure. The surface roughness of sheet metal is regarded as a quality feature. Analysis of variance is performed in order to evaluate the effect of adjustment parameters on the quality feature of laser cutting process.

A Study on the Optimal Cutting Condition of High Speed Feeding Type Laser Cutting Machine by Taguchi Method (다구찌 방법을 이용한 고속 이송방식 레이저 절단기의 최적 절단 조건에 관한 연구)

  • 임상헌;박동근;이춘만
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.6
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    • pp.77-83
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    • 2004
  • Cutting by a high speed laser cutting machine is one of most effective technologies to improve productivity. This paper has studied to obtain the cutting characteristics and optimal cutting conditions in a high speed feeding type laser cutting machine by Tacuchi method in design of experiments. A Lf(34) orthogonal array is adopted to study the effect of adjustment parameter. The adjustment parameters consist of cutting speed, laser power, laser output duty and assistant gas pressure. And the quality feature is selected as surface roughness of sheet metal. Variance analysis is performed in order to evaluate the effect of adjustment parameters on the quality feature of laser cutting process.

Deposition of Diamond Like Carbon Thin Films by PECVD (PECVD법에 의한 DLC 박막의 증착)

  • 김상호;김동원
    • Journal of the Korean institute of surface engineering
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    • v.35 no.2
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    • pp.122-128
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    • 2002
  • This study was conducted to synthesize the diamond like carbon films by plasma enhanced chemical vapor deposition (PECVD). The effects of gas composition on growth and mechanical properties of the films were investigated. A little amount of hydrogen or oxygen were added to base gas mixture of methane and argon. Methane dissociation and diamond like carbon nucleation were enhanced by installing negatively bias grid near substrate. The deposited films were indentified as hard diamond like carbon films by micro-Raman spectroscopy. The surface and fractured cross section of the films which were observed by scanning electron microscopy showed that film growth is very slow as about 0.3$\mu\textrm{m}$/hour, and relatively uniform with hydrogen addition. Vickers hardness of tungsten carbide (WC) cutting tool increased from about 1000 to 1600~1800 by deposition of DLC film, that of commercial TiN coated tool was about 1270. In cutting test of aluminum 6061 alloy, DLC coated cutting tool showed 1/3 or lower crater and flank wear than TiN coated or non-coated WC cutting tools.

Analysis of computational fluid dynamics on design of nozzle for integrated cryogenic gas and MQL(minimum quantity lubrication) (극저온 가스와 MQL(minimum quantity lubrication)의 복합 분사를 위한 하이브리드 노즐 설계에 관한 전산유체역학 해석)

  • Song, Ki-Hyeok;Shin, Bong-Cheol;Yoon, Gil-Sang;Ha, Seok-Jae
    • Design & Manufacturing
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    • v.13 no.3
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    • pp.41-47
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    • 2019
  • In conventional machining, the use of cutting fluid is essential to reduce cutting heat and to improve machining quality. However, to increase the performance of cutting fluids, various chemical components have been added. However, these chemical components during machining have a negative impact on the health of workers and cutting environment. In current machining, environment-friendly machining is conducted using MQL (minimum quantity lubrication) or cryogenic air spraying to minimize the harmful effects. In this study, the injection nozzle that can combined injecting minimum quantity lubrication(MQL) and cryogenic gas was designed and the shape optimization was performed by using computational fluid dynamics(CFD) and design of experiment(DOE). Performance verification was performed for the designed nozzle. The diameter of the sprayed fluid at a distance of 30 mm from the nozzle was analyzed to be 21 mm. It was also analyzed to lower the aerosol temperature to about 260~270K.

Development of PC Controled Automatic Cutting System (PC를 이용한 철판 자동절단시스템 개발)

  • Kim, Sang-Hun;Chung, Kyung-Ryul
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.1
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    • pp.29-37
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    • 1996
  • In this study, PC controlled CNC automatic cutting system is developed. Technological introduction of the control process and the computer programming has made possible not only the automatic control for cutting processing unit but also the easy-to-use graphic software that enables the cutting process. This program involves shape part drawing and amendment, pattern reading and saving, reading Autocad file, nesting process, kerf compensation, automatic cutting path generation, NC file conversion and motor control. Software is devided into 3 modules for easy work. First step enables drawing, amendment and pattern making, followed by automatic nesting and cutting path generation with kerf compensation. In the final step, drawing data is transmitted for the resulting automatic cutting processes. This software would be applicated in gas cutting and textile cutting so that it improves the productivity of cutting process.

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