• Title/Summary/Keyword: gap width

Search Result 492, Processing Time 0.028 seconds

A Study on Heat Flow of Laser-Welded Dissimilar Steel Joints with Gap (틈새가 존재하는 이종강 레이저 용접부의 열유동에 관한연구)

  • Yang, Hae-Sug
    • Journal of the Korea Institute of Military Science and Technology
    • /
    • v.10 no.3
    • /
    • pp.5-15
    • /
    • 2007
  • A welding structures is generally composed of dissimilar steel materials in order to reduce weight cost, and has a gap to fill the welding agent. Also, heat flow analysis should be fulfilled for structure existing of gap to figure out residual stress which is generated after welding. Since mechanical properties of welding structure composed of dissimilar steel is more fragile than mechanical properties of welding structure consisted of same material, heat flow analysis verifying this should be fulfilled as well. Therefore, on this research, heat flow analysis about dissimilar steel weldment consisted of gap existing AISI304 and AISI630 is practiced so that it could be a basic data of research about mechanical properties of gap existing dissimilar steel welding part which is going to be studied later on. During heat flow analysis, heat input model which based on Gaussian profile and using volume heat flux was newly consisted and applied. In addition, for verifying of analysis on this research, gap existing dissimilar steel weldment which had gap of 0.25mm and was welded using Nd-YAG. The welding profile and temperature distribution for weldment during welding was compared to the result which was gotten through heat flow analysis. Both of those results corresponded each other.

Characteristic analysis of flowfield around a square prism having a detached splitter plate using the PIV (PIV에 의한 분리된 분할판을 가진 정방형주 주위의 유동장 특성 분석)

  • Ro, Ki-Deok
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.37 no.4
    • /
    • pp.338-343
    • /
    • 2013
  • The Flowfield characteristics of a square prism having a detached splitter plate at the wake region were investigated by visualization of the flow field using PIV. The experimental parameters were the width ratios(H/B=0.5~1.5) of the splitter plate to the prism width and the gap ratios (G/B=0~2) between the prism and the splitter plate. As the results the Strouhal number measured at the wake region of the detached splitter plate was decreased with the width ratio and the gap ratio. The clockwise vortex at the upside of the splitter plate and counterclockwise vortex at the downside were represented, the size of these vortices were increased with the width of the splitter plate. The reverse flow was represented at the wake region of the square prism having a detached splitter plate, the size of this reverse flow was increased with the width of the splitter plate.

THE DEVELOPMENT OF THE NARROW GAP MULTI-PASS WELDING SYSTEM USING LASER VISION SYSTEM

  • Park, Hee-Chang;Park, Young-Jo;Song, Keun-Ho;Lee, Jae-Woong;Jung, Yung-Hwa;Luc Didier
    • Proceedings of the KWS Conference
    • /
    • 2002.10a
    • /
    • pp.706-713
    • /
    • 2002
  • In the multi-pass welding of pressure vessels or ships, the mechanical touch sensor system is generally used together with a manipulator to measure the gap and depth of the narrow gap to perform seam tracking. Unfortunately, such mechanical touch sensors may commit measuring errors caused by the eterioration of the measuring device. An automation system of narrow gap multi-pass welding using a laser vision system which can track the seam line of narrow gap and which can control welding power has been developed. The joint profile of the narrow gap, with 250mm depth and 28mm width, can be captured by laser vision camera. The image is then processed for defining tracking positions of the torch during welding. Then, the real-time correction of lateral and vertical position of the torch can be done by the laser vision system. The adaptive control of welding conditions like welding Currents and welding speeds, can also be performed by the laser vision system, which cannot be done by conventional mechanical touch systems. The developed automation system will be adopted to reduce the idle time of welders, which happens frequently in conventional long welding processes, and to improve the reliability of the weld quality as well.

  • PDF

The Development of the Narrow Gap Multi-Pass Welding System Using Laser Vision System

  • Park, H.C.;Park, Y.J.;Song, K.H.;Lee, J.W.;Jung, Y.H.;Didier, L.
    • International Journal of Korean Welding Society
    • /
    • v.2 no.1
    • /
    • pp.45-51
    • /
    • 2002
  • In the multi-pass welding of pressure vessels or ships, the mechanical touch sensor system is generally used together with a manipulator to measure the gap and depth of the narrow gap to perform seam tracking. Unfortunately, such mechanical touch sensors may commit measuring errors caused by the deterioration of the measuring device. An automation system of narrow gap multi-pass welding using a laser vision system which can track the seam line of narrow gap and which can control welding power has been developed. The joint profile of the narrow gap, with 250mm depth and 28mm width, can be captured by laser vision camera. The image is then processed for defining tracking positions of the torch during welding. Then, the real-time correction of lateral and vertical position of the torch can be done by the laser vision system. The adaptive control of welding conditions like welding currents and welding speeds, can also be performed by the laser vision system, which cannot be done by conventional mechanical touch systems. The developed automation system will be adopted to reduce the idle time of welders, which happens frequently in conventional long welding processes, and to improve the reliability of the weld quality as well.

  • PDF

A Fast Seam Tracking Algorithm for Laser Welding (레이져 용접을 위한 고속 용접선 추적 알고리즘)

  • 배재욱
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 1997.10a
    • /
    • pp.52-55
    • /
    • 1997
  • This paper discusses an automatic visual-servoing system, in which a laser and a CCD camera are used for imaging the pattern of joint groove. The algorithm used here is simple and robust to find out the gap width and gap center. As a consequence, the speed of algorithm is very fast and optimized. A feature of this system is that it processes only by summing the vertical line and horizontal line of screen without any image preprocessing in order to get the energy information of lines alternatively. It is practical and useful for the system requiring a fast process time of vision.

  • PDF

The Integration of Automatic Width Control and Gap Control Systems in Hot Plate Mills (열간 압연공정에서 판폭과 판두께의 통합제어)

  • 김병만;조형석
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 2000.10a
    • /
    • pp.327-327
    • /
    • 2000
  • Derivation of a slab dimension from the desired tolerance degrades the product quality, resulting in significant yield loss by trimming. This necessitates the dimensional control system to be operated in tighter dimensional accuracy. This paper presents an integral approach to a dimensional control system design taking into account the interaction between the edging process and the gap rolling process. To investigate the effects of each process controller, a simple PID controller is adopted as a preliminary study. The control performance is analyzed in detail in terms of the system response accuracy for various operating conditions.

  • PDF

Air-gap Signal Treatment at rail-joint in Maglev System (자기부상시스템에서 레일 이음매 통과시 공극 처리방법)

  • Sung, H.K.;Jho, J.M.;Lee, J.M.;Bae, D.K.;Kim, B.S.;Kim, D.S.;Shin, B.C.
    • Proceedings of the KIEE Conference
    • /
    • 2006.04b
    • /
    • pp.310-312
    • /
    • 2006
  • Maglev using EMS becomes unstable by unexpected big air-gap disturbance. The main causes of the unexpected air-gap disturbance are step-wise rail joint and large distance between rail splices. For the stable operation of the Maglev, the conventional system uses the threshold method, which selects one gap sensor among two gap sensors installed on the magnet to read the gap between magnet and guide rail. But the threshold method with a wide bandwidth makes the discontinuous air-gap signal at the rail joints because of the offset in air gap sensors and/or the step-wise rail joins. Further more, in the case of the one with a narrow bend-width, it makes Maglev system unstable because of frequent alternation. In this paper, a new method using fuzzy rule to reduce air-gap disturbances proposed to improve the stability of Maglev system. It treats the air-gap signal from dual gap sensors effectively to make continuous signal without air gap disturbance. Simulation and experiment results proved that the proposed scheme was effective to reduce air-gap disturbance from dual gap sensors in rail joints.

  • PDF

Energy Trapping in the piezoelectric Substrate (압전체 기판에서의 에너지 포획)

  • 이개명;박창엽
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 1995.11a
    • /
    • pp.34-39
    • /
    • 1995
  • Particle displacement distributions of the fundamental mode and overtone modes in an energy-frapped single resonator and an energy-trapped double acoustically coupled filter using the thickness shear vibration were calculated. And the effects of the width of a pair of partial electrodes, the width of the gap between two pairs of partial electrodes and the magnitude of the plate back on the displacement distributions of the symmetric vibration mode and anti-symmetric vibration mode of the resonators and the filters were investigated.

  • PDF

A Numerical Study on Flow Characteristics Around Rectangular Cylinder with Different Width-to-height Ratios (종횡비 변화에 따른 사각실린더 주위의 유동 특성에 관한 수치적 연구)

  • Park, Yong-Gap;Son, Chang-Min
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
    • /
    • v.22 no.8
    • /
    • pp.523-529
    • /
    • 2010
  • We investigate two-dimensional laminar flow around rectangular cylinders placed in a uniform stream. Numerical simulations are performed, using finite volume method, in the ranges of $50{\leq}Re{\leq}150$ and $0.1{\leq}W/H{\leq}1.0$, where Re and W/H are the Reynolds number and the width-to-height ratio, respectively. The immersed boundary method is used to handle the rectangular cylinder in a rectangular grid system. Comparisons with the previous results show good agreement in Strouhal number, drag and lift coefficient. The present study reports the detailed information of flow structure at different width-to-height ratios in the ranges of $50{\leq}Re{\leq}150$.

Diffraction of water waves by an array of vertical barriers and heterogeneous bottom

  • Mondal, R.;Alam, Md. Mahbub
    • Wind and Structures
    • /
    • v.29 no.1
    • /
    • pp.33-41
    • /
    • 2019
  • The interaction of head waves with an infinite row of identical, equally spaced, rectangular breakwaters is investigated in the presence of uneven bottom topography. Using linear water wave theory and matched eigenfunction expansion method, the boundary value problem is transformed into a system of linear algebraic equations which are numerically solved to know the velocity potentials completely. Utilizing this method, reflected and transmitted wave energy are computed for different physical parameters along with the wave field in the vicinity of breakwaters. It is observed that the wave field becomes more complicated when the incoming wavelength becomes smaller than the channel width. A critical ratio of the gap width to the channel width, corresponding to the inflection point of the transmitted energy variation, is identified for which 1/3 of the total energy is transmitted. Similarly, depending on the incident wavelength, there is a critical breakwater width for which a minimum energy is transmitted. Further, the accuracy of the computed results is verified by using the derived energy relation.