• Title/Summary/Keyword: gantry-type robot

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A Study on the Motion Analysis and Lead-Filter Design for High Speed/Accuracy Movement of Gantry Robot (갠트리 로봇의 고속/고정밀 이송을 위한 모션분석 및 앞섬필터 설계)

  • Kim, Jin-Dae;Cho, Che-Seung;Lee, Hyuk-Jin;Shin, Chan-Bai;Park, Chul-Hu
    • Journal of Institute of Control, Robotics and Systems
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    • v.17 no.1
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    • pp.31-37
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    • 2011
  • Recently gantry-type robot with 3 axes rectangular coordinates have been studied in the many industrial production equipment and machinery fields. To acquire a good handling and motion performance of this robot, reducing the settling-time and securing the accurate-transfer positioning under high-speed conditions should be required. However when robot is moved in high-speed, the large inertia of robot can lead to serious vibration of robot's head. The time-delayed control characteristics of this robot can also lead to tracking error. In this research, the analysis of the effects of higher order positional-profile is carried out to assure high-speed performance and stiffness specifications. To remove the residual vibration caused by kinematic coupling effect of dual-servo gantry, we develop a dual-servo gantry of rotary type that moving frame of x-axis rotates about z-axis. In order to decrease the tracking error, the 3 type lead-filter through system identification was applied respectively. From the experimental results, it was shown that zero-order series leader-filter has the best performance about tracking error and settling time.

Automation of roadway sign painting using a gantry-type robot (갠트리 로봇을 이용한 노면사인 도색작업 자동화)

  • Yoo, Ji-Hoon;Lee, Woo-Chang;Shin, Hyoun-Ho;Choi, Woo-Chun;Hong, Dae-Hie;Lee, Sang-Hoon
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1518-1523
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    • 2003
  • Automation of roadway sign painting offers more safety for workers, shortening of work period, etc., compared with manual painting. In this study, an automated system using a gantry-type robot was developed for roadway sign painting which has been done manually. Any characters (Korean and English) as well as symbols can be painted by the system. A simulator was also developed, which can show the painted results in advance. The developed system performed well, and the signs painted by the system were found to be as accurate as those made by the simulator.

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Development of robot welding program for gantry-type robot using neutral CAD data format (CAD중립파일을 이용한 켄트리형 ROBOT 자동용접 프로그램개발)

  • CHUNG JAEHOON;SHEEN DONGMOK
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.11a
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    • pp.79-84
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    • 2004
  • In this study, a robot welding programming system is developed for gantry-type robot using a neutral CAD data format. The system automatically extracts welding line data from tile CAD model represented in IGES format and generates a robot program based on the weld line extracted. The welding program is simulated jar verification by using IGRlP, a virtual manufacturing solution. The robot welding programming system is demonstrated with a simple example.

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Development of Multi-Axis Gantry Type Welding Robot System (다축제어 갠트리형 용접로봇 시스템 개발에 대한 연구)

  • 정창욱;이지형;박종련;윤석필;김형식
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.248-248
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    • 2000
  • 본 연구는 조선 소조립, 판넬조립 등의 공정에서 발생되는 필렛 용접 부위의 용접 자동화를 위한 로봇 시스템 개발에 관한 연구이다. 조선등의 중공업 분야에서는 작업이 중량이고 대형임에 따라 로봇이 부재의 특정위치로 이동하여 작업해야 한다. 또한 작업대상의 형상이나 치수가 매번 변경됨에 따라 이에 능동적으로 대처할 수 있어야 한다. 본 연구에서는 두 대의 로봇(2대x6축=12축)이 다축 문형 캔트리(4축)에 장착된 조선용 필렛용접 로봇 시스템(16축)을 개발하였다. 필렛용접부재를 중심으로 두 대의 로봇이 양쪽을 동시에 용접하는 방식으로 고속회전토치를 적용하여 위빙동작없이 원하는 용접각장(Leg Length)을 생성할 수 있다. 캔트리 시스템은 PC 기반의 별도 제어기로 구성하여 두 대의 로봇 제어기와 신호 입출력에 의해 동시동작이 가능하도록 하였으며, 작업장에 놓인 부재의 위치오차를 보장하기 위하여 시각센서를 적용하였다. 용접시작점의 위치보정을 위한 시작점 검출을 위해접촉센서(Touch Sensor)를 적용하였으며, 용접선 추적을 위해서 아크센서(Arc Sensor)를 적용하였다. 본 시스템 2000년 1월 제작 설치가 완료되어 현재 성능 테스트가 완료된 상태로 향후 생산현장에 적용될 계획이다.

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Development of Automation Program Module for OLP based Industrial Robot Simulation (OLP 기반 산업용 로봇 시뮬레이션을 위한 자동화 프로그램 모듈 개발)

  • Lee, Soo-Jun;Lee, Se-Han;Park, Jong-Keun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.18 no.1
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    • pp.13-21
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    • 2009
  • Interactive Graphic Robotics Integrated Programming(IGRIP) can handle various types of robot models and can exchange graphic or numerical data easily with other CAD software. In a cutting process of shape-steels, however. IGRIP is inconvenient because the users must generate all the tag points manually. In this study we developed an automation program module in order to generate the tag points automatically in IGRIP This program can read and analyze the macro data containing the information for cutting processes of shape-steels and can generate automatically the parts, the devices, the tag points and the Graphic Simulation Language(GSL) program files useful in IGRIP.

Path Planning and Control of an Articulated Robot for Polishing Large Aspherical Surface (대구경 비구면 연마를 위한 다관절 로봇의 경로 계획 및 제어)

  • Kim, Ji-Su;Lee, Won-Chang
    • Journal of IKEEE
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    • v.23 no.4
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    • pp.1387-1392
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    • 2019
  • Aspherical mirrors have lighter weight and better performance than spherical mirrors, but it is difficult to process their shape and measure the processing precision. Especially, large aperture aspherical mirrors mounted on satellites need high processing precision and long processing time. The computerized numerically controlled machine of gantry type has been used in polishing process, but it has difficulties in processing the complex shapes due to the lack of degrees of freedom. In order to overcome this problem we developed a polishing system using an articulated industrial robot. The system consists of tool path generating program, real-time robot monitoring, and control program. We show the performance of the developed system through the computer simulation and actual robot operation.

Residual Vibration Control of High Speed Take-out Robot Used for Handling of Injection Mold Plastic Part (고속운동 플라스틱 금형사출 부품 취출 로봇의 잔류진동 제어)

  • Rhim, Sung-Soo;Park, Joo-Han
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.9
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    • pp.1025-1031
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    • 2011
  • Take-out robots used for handling of the plastic parts manufactured with the injection mold are usually the gantry type that consists of long and thin links, The performance of the take-out robot is determined by the speed of the motion and the positioning accuracy to grab the part out of the mold, As the speed of the robot increases the flexure in the links of the take-out robot becomes more significant and it results in more residual vibration, The residual vibration deteriorates the positioning accuracy and compels the operator to slow down the motion of the robot. The typical method to reduce the vibration in the robot requires stiffening the links and/or slowing down the robot, Vibration control could achieve the desired performance without increasing the manufacturing cost or the operation cost that would be incurred otherwise, Considering the point-to-point nature of the task to be performed by the take-out robot the time-delay command (or input) shaping filter approach would be the most effective control method to be adopted among a few available control schemes. In this paper a direct adaptive command shaping filter (ACSF) algorithm has been modified and applied to design the optimal command shaping filters for various configuration of the take-out robot. Optimal filters designed by ACSF algorithm have been implemented on a take-out robot and the effectiveness of the designed filters in terms of vibration suppression has been verified for multiple positions of the robot.