• Title/Summary/Keyword: furnace

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A Study on the Imfluence of the Pipe Line of Boiler for Flame Distribution of Combustion Furnace (연소로의 화염분포가 보일러 관로에 미치는 영향에 관한 연구)

  • Cho, Dong-Hyun
    • Journal of Fisheries and Marine Sciences Education
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    • v.26 no.6
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    • pp.1435-1441
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    • 2014
  • The fire took place in the synthetic heat transfer fluid boiler used in production process of medium density fiberboard. This study investigated pressure distribution of the first, second and third passes and the temperature in the fire burner. The boiler's internal fluid is unsteady due to the out of order inverter. As the operation continues, the flame's flow and speed are unsteady. The synthetic heat transfer fluid leak spouted about 120kg/min in the form of vapor in the early period of the fire. The flame extended to the second and third passes. The highest temperature of the second and third pass is $1059^{\circ}C$ and $1007^{\circ}C$, respectively. The synthetic heat transfer fluid spouted through the cracked part of the fire box in the first pass and accumulated on the turn table. Therefore, it is expected that the temperature of the interior of the fire box is above $1200^{\circ}C$. The temperature of the burner rises to a maximum level several times in a short period. On account of that, several explosions occur in the fire burner. Pressure distribution at steady state in combustion furnace is 2~5mAq and pressure distribution at inverter under fault condition in combustion furnace is 10~-53mAq. The decrement of coil thickness measurement for synthetic heat transfer fluid boiler is 0~5mm.

Evaluation of Structural Performance of RC Beams retrofitted PVA Fiber to the Change of Replacement Ratio of Recycled Fine Aggregates and Blast Furnace Slag (고로슬래그 미분말 및 순환잔골재를 적용한 PVA섬유 보강 철근콘크리트 보의 구조성능 평가)

  • Ha, Gee-Joo;Yi, Dong-Ryul;Ha, Jae-Hoon
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.8
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    • pp.3-11
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    • 2018
  • In this study, total nine R/C beams, designed by the PVA Fiber with ground granulated blast furnace slag and recycled fine aggregate were constructed and tested under monotonic loading. In the material development, micromechanics was adopted to properly select the optimized range of the composite based on steady-state cracking theory and experimental studies on the matrix and interracial properties. Experimental programs were carried out to improve and evaluate the structural performance of the test specimens: the load-displacement, the failure mode, the maximum strength, and ductility capacity were assessed. Test results showed that test specimens (BSPR-20, 40) was increased the maximum load carrying capacity by 3~6% and the ductility capacity by 9~14% in comparison with the standard specimen (BSS). And the specimens (BSPR-60, 80, 100) was decreased the maximum load carrying capacity by 0~4% and the ductility capacity by 79% in comparison with the standard specimen (BSS) respectively.

Rapid Evaluation Method for Blast Furnace Slag Fineness and Influence of Fineness on Properties of Cement Mortar (고로슬래그의 분말도 신속평가 및 분말도가 시멘트 모르타르의 특성에 미치는 영향)

  • Han, Cheon-Goo;Joo, Eun-Hee
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.5
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    • pp.13-18
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    • 2018
  • In this research, regarding the type three blast furnace slag (BS) regulated by KS F 2563 and supplied to actual ready mixed concrete plant, the fineness on specification and actually measured fineness by Blain test were compared, and by applying the hydrometer method used for early prediction of concrete strength, the feasibility of the hydrometer method for acquisition inspection of BS was analyzed. Additionally, the influence of various fineness of BS on properties of cement mortar was also assessed. According to the experimental results of this research, correlation of fineness values between specification and actually measured data were not matched. In the case of the rapid evaluation method using hydrometer, a good relation was shown between the fineness data obtained from hydrometer and Blain test. furthermore, from the cement mortar properties test, there was a good relation was obtained between fineness data from rapid evaluation method by hydrometer and cement mortar properties, while there was no clear relation between fineness data from specification and cement mortar properties. Hence, as a qulity controlling method of BS fineness, a rapid evaluation method using hydrometer is suggested as a new method.

Strength characteristics of granulated ground blast furnace slag-based geopolymer concrete

  • Esparham, Alireza;Moradikhou, Amir Bahador;Andalib, Faeze Kazemi;Avanaki, Mohammad Jamshidi
    • Advances in concrete construction
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    • v.11 no.3
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    • pp.219-229
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    • 2021
  • In recent years, geopolymer cements, have gained significant attention as an environmental-friendly type of cement. In this experimental research, effects of different alkaline activator solutions and variations of associated parameters, including time of addition, concentration, and weight ratio, on the mechanical strengths of Granulated Ground Blast Furnace Slag (GGBFS)-based Geopolymer Concrete (GPC) were investigated. Investigation of the effects of simultaneous usage of KOH and NaOH solutions on the tensile and flexural strengths of GGBFS-based GPC, and the influence of NaOH solution addition time delay on the mechanical strengths is among the novel aspects investigated in this research. four series of mix designs and corresponding specimen testing is conducted to study different parameters of the active alkali solutions on GPC mechanical strengths. The results showed that addition of NaOH to the mix after 3 min of mixing KOH and Na2SiO3 with dry components (1/3 of the total mixing duration) resulted in the highest compressive, tensile and flexural strengths amongst other cases. Moreover, increasing the KOH concentration up to 12 M resulted in the highest compressive strength, while weight ratio of 1.5 for Na2SiO3/KOH was the optimum value to achieve highest compressive strengths.

Effect of curing temperature on the properties of ground granulated blast furnace slag-cement bentonite slurry

  • Kim, Taeyeon;Lee, Bongjik;Hong, Seongwon
    • Geomechanics and Engineering
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    • v.29 no.3
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    • pp.237-247
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    • 2022
  • To investigate the curing temperature effect on the engineering properties of ground granulated blast furnace slag-cement bentonite (GGBS-CB) slurry for cutoff walls, the laboratory experiments including the setting time, unconfined compressive strength, and permeability tests were carried out. The mixing procedure for GGBS-CB slurry was as follows: (1) montmorillonite-based bentonite slurry was first fabricated and hydrated for four hours, and (2) cement or GGBS with cement was added to the bentonite slurry. The dosage range of GGBS was from 0 to 90 % of cement by mass fraction. The GGBS-CB slurry specimens were cured and stored in environmental chamber at temperature of 14±1, 21±1, 28±1℃ and humidity of 95±2% until target days. The highest average temperature of three seasons in South Korea was selected and used for the tests. The experimental results indicated that in early age (less than 28 days) of curing the engineering properties of GGBS-CB slurry were primarily affected by the curing temperature, whereas the replacement ratio of GGBS became a main factor to determine the properties of the slurry as the curing time increased.

Utilising artificial neural networks for prediction of properties of geopolymer concrete

  • Omar A. Shamayleh;Harry Far
    • Computers and Concrete
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    • v.31 no.4
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    • pp.327-335
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    • 2023
  • The most popular building material, concrete, is intrinsically linked to the advancement of humanity. Due to the ever-increasing complexity of cementitious systems, concrete formulation for desired qualities remains a difficult undertaking despite conceptual and methodological advancement in the field of concrete science. Recognising the significant pollution caused by the traditional cement industry, construction of civil engineering structures has been carried out successfully using Geopolymer Concrete (GPC), also known as High Performance Concrete (HPC). These are concretes formed by the reaction of inorganic materials with a high content of Silicon and Aluminium (Pozzolans) with alkalis to achieve cementitious properties. These supplementary cementitious materials include Ground Granulated Blast Furnace Slag (GGBFS), a waste material generated in the steel manufacturing industry; Fly Ash, which is a fine waste product produced by coal-fired power stations and Silica Fume, a by-product of producing silicon metal or ferrosilicon alloys. This result demonstrated that GPC/HPC can be utilised as a substitute for traditional Portland cement-based concrete, resulting in improvements in concrete properties in addition to environmental and economic benefits. This study explores utilising experimental data to train artificial neural networks, which are then used to determine the effect of supplementary cementitious material replacement, namely fly ash, Ground Granulated Blast Furnace Slag (GGBFS) and silica fume, on the compressive strength, tensile strength, and modulus of elasticity of concrete and to predict these values accordingly.

Effects of the Convector Plate Shape and the Atmospheric Gas on Characteristics of Heat Transfer in a Batch Annealing Furnace (BAF에서 분위기 가스와 대류판 형태가 열전달 특성에 미치는 영향)

  • Yoon, Soon Hyun;Kim, Moon Kyung;Kim, Dae Seong
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.8
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    • pp.72-79
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    • 1996
  • In a BAF(Batch Annealing Furnace), various studies have been pursued in order to reduce energy consumption rate to improve productivity and to stabilize the properties of products. The purpose of this study was to investigate the effects of both the atmospheric gas and convector plate shapes on the augmentation of heat transfer. The use of hydrogen instead of nitrogen as an atmospheric gas, combined with high convection in the BAF, has shown that considerable increases in furnace out put and significantly improved material quality are attainable. Because convector plate shapes make the atmosheric gas easily flow density, high diffusivity and reducing character of hydrogen, a better heat transfer rates resulting in uniform material temperature distribution and improved coil surface quality can be achieved. Also, it was found that the closed convector plate took more time for the annealing cycle time than the other plate type(open-type)by about ten hours.

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Development of AI oxygen temperature measurement technology using hyperspectral optical visualization technology (초분광 광학가시화 기술을 활용한 인공지능 산소온도 측정기술 개발)

  • Jeong Hun Lee;Bo Ra Kim;Seung Hun Lee;Joon Sik Kim;Min Yoon;Gyeong Rae Cho
    • Journal of the Korean Society of Visualization
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    • v.21 no.1
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    • pp.103-109
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    • 2023
  • This research developed a measurement technique that can measure the oxygen temperature inside a high temperature furnace. Instead of measuring only changes in frequency components within a small range used in the existing variable laser absorption spectroscopy, laser spectroscopy technology was used to spread out wavelength of the light source passing through the gas Based on a total of 20,000 image data, research was conducted to predict the temperature of a high-temperature furnace using CNN with black and white images in the form of spectral bands by temperature of 25 to 800 degrees. The optimal model was found through Hyper parameter optimization, R2 score is 0.89, and the accuracy of the test data is 88.73%. Based on this research, it is expected that concentration measurement and air-fuel ratio control technology can be applied.

Strength Characteristics of Low Cement Ratio Soil Stabilizer Using Industrial By-products (산업부산물을 이용한 저시멘트계 지반개량재의 강도 특성)

  • Cho Jin-Woo;Lee Yong-Soo;Yu Jun;Kim Sei-Ho
    • Journal of the Korean Geotechnical Society
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    • v.22 no.4
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    • pp.31-39
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    • 2006
  • An experimental investigation was carried out to evaluate the strength characteristics of low cement ratio soil stabilizer. The low cement ratio soil stabilizer has been developed by the replacement of certain part of cement with by-product pozzolanic materials such as blast furnace slag, fly ash, waste gypsum and by using activator. A series of unconfined compressive strength tests were performed to investigate and obtain high-strength composite soil stabilizer with large amounts of blast furnace slag and fly ash. Test results show that there were better properties when blast furnace slag, fly ash, waste gypsum, and activator were added in proper ratio. The replacement of certain part of cement with by-product pozzolanic materials improved the strength and pore structure properties.

A Study on the Mix Design Model of 40MPa Class High Strength Mortar with Rice Husk Powder Using Neural Network Theory (신경망 이론을 적용한 40MPa급 증해추출 왕겨분말을 혼입한 고강도 무시멘트 모르타르 배합설계모델에 관한 연구)

  • Cho, Seung-Bi;Kim, Young-Su
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.156-157
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    • 2022
  • The purpose of this study is to propose a 40MPa mortar mixed design model that applies the neural network theory to minimize wasted effort in trial and error. A mixed design model was applied to each of the 60 data using fly ash, blast furnace slag fine powder and thickened rice husk powder. And in the neural network model, the optimized connection weight was obtained by repeatedly applying it to the MATLAB. The completed mixed design model was demonstrated by analyzing and comparing the predicted values of the mixed design model with those measured in the actual compressive strength test. As a result of the mixed design verification experiment, the error rates of the double mixed non-cement mortar using blast furnace slag fine powder and rice husk powder at a height of 40MPa were 3.24% and 3.4%. Mixed with fly ash and rice husk powder had an error rate of 3.94% and 5.8%. The error rate of the triple mixed non-cement mortar of the rice husk powder, fly ash, and blast furnace slag fine powder was 2.5% and 5.1%.

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