• Proceedings of the Korean Institute of Building Construction Conference
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• 2020.06a
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• pp.77-78
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• 2020

In Korea, more than 30,000 tons of waste Styrofoam are produced every year. Styrofoam is spent more than 500 years decomposing during the reclamation process, so it needs to be recycled. The recycling rate of waste styrofoam continues to be the third highest in the world, but it is lower than that of Germany and Japan. Therefore, measures are needed to increase the recycling rate of waste Styropol. Another problem is that cement is mainly used in existing lightweight foam concrete. However, large amounts of CO2 from cement-producing processes cause environmental pollution. Currently, Korea is increasing its greenhouse gas reduction targets to cope with energy depletion and climate change, and accelerating efforts to identify and implement reduction measures for each sector. In 2013 alone, about 600 million tons of carbon dioxide was generated in the cement industry. Therefore, this study replaces CO2 generation cement with furnace slag fine powder, uses crude steel cement for initial strength development of bubble concrete, and manufactures hardening materials to study its properties using waste styrofoam. As a result of the experiment, the hardening agent replaced by micro powder of furnace slag was less intense and more prone to absorption than cement using ordinary cement. Further experiments on the segmentation and strength replenishment of furnace slag are believed to contribute to the manufacture of environmentally friendly lightweight foam concrete.

• Journal of the Korean Society of Safety
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• v.39 no.2
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• pp.22-27
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• 2024

The purpose of this study is to explore the trend in insulation resistance values according to temperature and overcurrent by conducting an investigation on the actual condition and experiments on the electrical wiring during the melting furnace process. In addition, the Arrhenius equation is used to determine whether temperatures in the furnace operating process can be applied to the actual field. In the investigation of the actual condition, the insulation resistance started to decrease seven years after replacement, even though cables in oil pump A were replaced in 2010. Both the experimental and theoretical values of the insulation resistance obtained using the Arrhenius equation decreased with an increase in temperature. Errors in insulation resistance (MΩ) values between tests and the Arrhenius equation ranged from ±2 to ±10, demonstrating a high similarity. Results revealed that when the insulation resistance cannot be measured in a manufacturing workplace (quarterly analysis), it can be estimated by partially applying the Arrhenius equation.

• Journal of the Korea Concrete Institute
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• v.24 no.1
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• pp.87-95
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• 2012

This study investigated the compressive strength, flexural strength, setting time, and rebound when blast furnace slag and anhydrite, which are widely used mineral admixtures for concrete, are applied to shotcrete. When Ordinary Portland Cement (OPC) was replaced at a rate of 10% with blast furnace slag and anhydrite, the initial and final setting time requirements were all satisfied. However, when OPC was replaced at a rate of 20%, final setting was delayed, revealing that this mixture was not suitable for shotcrete. Compressive strength test results showed that the mixture with 10% OPC replacement rate met the target strength at 1 day and 28 days for permanent tunnel support usage. Particularly, the mixture designed with OPC replacement by blast furnace slag and anhydrite at rates of 5% showed the highest compressive strength. Rebound measurements revealed that this mixture exhibited excellent performance with 23% reduction in the rebound compared to the shotcrete that was produced with only OPC binder.

• Journal of the Korean Recycled Construction Resources Institute
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• v.5 no.1
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• pp.8-13
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• 2017

This experimental study is purposed to analyze the effect of alkaline aqueous solution by electrolysis on strength development in order to develop high volume cement matrix using industrial by-products. Blast furnace slag was used a binder, and an alkaline aqueous solution obtained by electrolyzing pure water was used as an alkali activator. The hydration properties of these specimens were then investigated by compressive strength test, XRD and observation of micro-structures using SEM. As a result, we found that compressive strength increased with the addition of alkaline aqueous solution which cement matrix incorporating blast furnace slag. But those strength decreased reversely when replacing ratio of blast furnace slag was increased. It is judged that results of engineering properties evaluation on the binder and alkaline aqueous solution are useful as a basic data for mixtures design and evaluation properties of high volume cement matrix using by-products.

• Journal of Conservation Science
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• v.34 no.4
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• pp.273-281
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• 2018

$Ji{\check{u}}di{\grave{a}}n$ iron production site in China is a relic smelting site, which in the past produced pig iron. In this study, scientific analysis of the smelting furnace and collected slag was conducted to reveal some aspects of the ancient Chinese smelting technique. A 3D model of the smelting furnace showed a narrow lower part and an upper section which increased in diameter upwards. Although the smelting furnace relic does not include the upper part and its complete shape cannot be predicted, the remaining part suggests that the furnace had a larger diameter in the central part compared to the upper and lower parts. Most of the collected slag was completely vitrified. Long prismatic fayalite was observed in the matrix of some samples. The iron particles contained phosphorus, which could not be discharged during smelting work. In addition, as the $CaO/SiO_2$ ratio was 0.42 or lower in the results of the content analysis, no CaO slag former had been added. However, the ratio of $CaO/SiO_2$ to $Al_2O_3/SiO_2$ did not have a constant trend. This needs to be investigated in a further study.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.15 no.6
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• pp.3370-3375
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• 2014

MILD combustion is a highly favored technology for solving the trade-off relation between high thermal efficiency and low pollutant emissions. The system has low NOx concentration in high temperature combustion by recirculating the combustion gas, as well as improving the thermal efficiency by making the internal temperature in a combustion furnace uniform. This study describes the combustion characteristics of a conical MILD combustor in a laboratory-scale furnace by adjusting the equivalence ratio with the fuel gas flow rate while maintaining a constant air flow rate of the furnace. The MILD regime in the furnace is well characterized and the in-furnace temperature and emissions were predicted, respectively, for the range of equivalence of 0.69 - 0.83. For the range of equivalence ratios, this study confirmed the existence of a stable flame region that has an approximately $300^{\circ}C$ temperature difference between the maximum flame temperature region and main reaction region.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.37 no.2
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• pp.187-196
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• 2013

A numerical model was developed to predict the density wave oscillation (DWO) in the furnace wall tubes of a fossil-fired once-through boiler. The transient flow fields in the tubes were obtained using a 1D finite volume method in the time domain. A header model was also implemented to simulate the parallel tube connection of the wall tubes. The inlet and outlet mass flow variation in one of the parallel tubes was examined after a heat perturbation to find the DWO. After successful verification with experimental results reported in literature, the developed model was applied to the wall tubes of a 700-MW boiler furnace. In contrast to the simulation of Takitani's experiment, in which the unstable power thresholds tended to rise in the reduced bypass channel flow, no remarkable changes were observed in the power thresholds in the parallel channel modeling of the wall tubes of the boiler furnace.

• Journal of the Korea Safety Management & Science
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• v.16 no.3
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• pp.195-200
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• 2014

Occupational fatal injury rate per 10,000 population of Korea is still higher among the OECD member countries. To prevent fatal injuries, the causes of accidents including human error should be analyzed and then appropriate countermeasures should be established. There was an severe converter furnace accident resulting in five people death by chocking in 2013. Although the accident type of the furnace accident was suffocation, many safety problems were included before reaching the death of suffocation. If the safety problems are reviewed throughly, the alternative measures based on the review would be very useful in preventing similar accidents. In this study, we investigated the converter furnace accident by using human error analysis and accident scenario analysis. As a result, it was found that the accident was caused by some human errors, inappropriate task sequence and lack of control in coordinating work by several subordinating companies. From the review of this case, the followings are suggested: First, systematic human error analysis should be included in the investigation of fatal injury accidents. Second, multi man-machine accident scenario analyis is useful in most of coordinating work. Third, the more provision of information on system state will lessen human errors. Fourth, the coordinating control in safety should be performed in the work conducting by several different companies.

• Journal of Korean Tunnelling and Underground Space Association
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• v.13 no.3
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• pp.233-242
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• 2011

This study aims to evaluate the applicability of high-strength concrete mixed with blast furnace slag to shield segment lining in order to improve its performance and economic efficiency. Especially, it was also intended to derive the optimum replacing ratio of ground granulated blast furnace slag to ordinary cement as well as the optimum steam curing condition for shield segment concrete with the design strength of 60 MPa. From a series of experiments, the condition of 50% replacement of ordinary cement by ground granulated blast furnace slag and unit water content of 125 kg/$m^3$ was proposed as the optimum mixing condition. Comparing with standard curing conditions, it was also possible to expect approximately 110~442% strength improvement of concrete by steam curing in the same mixing condition.

• Resources Recycling
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• v.18 no.4
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• pp.31-37
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• 2009

The purpose of this study was to evaluate the effects of fly-ash and blast-furnace slag on strength development and durability of ternary blended concrete (TBC) and ordinary portland cement concrete as fly ash and slag contents. Main experimental variables were performed fly ash contents (0%, 10%) and slag contents (0%, 10%, 20%, 30%). The compressive and flexural strengths, chloride-ion rapid permeability and chemical attacks resistance were measured to analyze the characteristic of the developed TBC on hardened concrete. The test results showed that compressive and flexural strength of TBC increased as the slag contents increased from 0% to 30% at the long term of curing. It considers blast furnace slag used when fly ash content was up to 10%. The permeability resistance of TBC(fly ash 10%, blast 30%) was extremely good at the curing time 90 days. Also, the effects of added blast furnace slag on OPC and TBC were increased on the permeability and chemical attacks resistance.