• Title/Summary/Keyword: functional ceramics

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Synthesis and Properties of Arylacetylene Resins with Siloxane Units

  • Gao, Fei;Zhang, Lingling;Tang, Lemin;Zhang, Jian;Zhou, Yan;Huang, Farong;Du, Lei
    • Bulletin of the Korean Chemical Society
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    • v.31 no.4
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    • pp.976-980
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    • 2010
  • A series of arylacetylene resins with siloxane units were synthesized by the condensation reactions of m-diethynylbenzene magnesium reagents with various $\alpha,\omega$-bis(chloro)dimethylsiloxanes. These resins are liquids and are miscible with common organic solvents at room temperature. The structures of the resins were characterized by FT-IR, $^1H$ NMR, $^{13}C$ NMR, $^{29}Si$ NMR, and gel permeation chromatography (GPC). The thermal behaviors of the resins were examined with differential scanning calorimetry (DSC). These resins have good processability. They can be thermally cross-linked through the ethynyl groups to produce cured resins. The thermal and thermooxidative stabilities of the cured resins were studied by thermogravimetric analysis (TGA). The cured resins possess high thermal and thermooxidative stability. Their decomposition occurs at above $500^{\circ}C$ in both $N_2$ and air. With increasing the length of siloxane units in the resins, the thermal stability of the cured resins decreases in $N_2$. When the cured resins were sintered above $1450^{\circ}C$ under argon, hard and glassy SiOC ceramics were obtained. These SiOC ceramics have the decomposition temperatures at 5% weight loss above $800^{\circ}C$ in air.

Removal Characteristics of Heavy Metals in Acid Mine Drainage (AMD) Using Porous Starfish Ceramics (II) - Treatment of AMD in a Column Reactor System (불가사리 소재 다공성 세라믹을 이용한 산성광산배수 내 중금속의 제거특성(II) - 컬럼연속 실험을 통한 산성광산배수의 처리특성)

  • Lee, Yonghwan;Yim, Soobin
    • Journal of the Korean GEO-environmental Society
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    • v.15 no.12
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    • pp.25-34
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    • 2014
  • The objective of this study was to investigate the removal characteristics and the elimination mechanism of heavy metals in Acid Mine Drainage (AMD) using spherical-type porous Zeolite-StarFish ceramics (porous ZSF ceramics) packed in a continuous column reactor system. The average removal efficiencies of heavy metals in AMD were Al 98.7, As 98.7, Cd 96.0, Cu 89.1, Fe 99.5, Mn 94.4, Pb 96.3 and Zn 80.8 % during 110 days of operation time. The average removal capacity of porous ZSF ceramics for heavy metals were measured to be Al 21.76, As 1.52, Cd 1.27, Cu 3.41, Fe 44.83, Mn 3.48, Pb 2.36 and Zn $3.76mg/kg{\cdot}day$. The analysis results of mechanism using SEM, EDS and XRD exhibited that the porous ZSF ceramics could act as a multi-functional ceramics for the removal of heavy metals in AMD through the reactions of precipitation, adsorption and ion-exchange. The experimental results of column reactor system displayed that the porous ZSF ceramics would be a consistently efficient agent for the removal of heavy metals in AMD for a long term.

Removal Characteristics of Heavy Metals in Acid Wastewater by Ceramics Using Natural Zeolite and Converter Slag (천연제올라이트와 제강전로슬래그를 이용한 세라믹 소재에 의한 산성폐수 내 중금속의 제거특성)

  • Kim, Dong-Hee;Yim, Soo-Bin
    • Journal of Korean Society of Environmental Engineers
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    • v.34 no.4
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    • pp.239-246
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    • 2012
  • This study was performed to investigate the removal characteristics and mechanism of heavy metals using pellet-type ceramics(ZS ceramics), in which natural zeolite was mixed and calcined with converter slag. The optimal calcination temperature range was measured to be $600{\sim}800^{\circ}C$. The calcination time had little effect on the removal of heavy metal in acid wastewater. The adequate dose of ceramics was shown to be 2~5% for removal of heavy metals in acid wastewater. The maximum removal capacity of ZS ceramics for heavy metals were observed to be Al 84.7 mg/g, Cd 37.3 mg/g, Cr 81.7 mg/g, Cu 55.6 mg/g, Fe 57.2 mg/g, Mn 32.1 mg/g, Ni 38.0 mg/g, Pb 71.6 mg/g, Zn 46.3 mg/g. The pH played a pivotal role in the removal of heavy metals by ZS ceramics. The analysis results of mechanism exhibited that the ZS ceramics could act as a multi-functional ceramics for removal of heavy metals in acid wastewater by adsorption, ion-exchange, or precipitation.

Low-temperature Sintering and Microwave Dielectric Properties of BaTi4O9-based Ceramics (BaTi4O9계 세라믹스의 저온소결 및 마이크로파 유전특성)

  • Choi, Young-Jin;Shin, Dong-Soon;Park, Jae-Hwan;Nahm, Sahn;Park, Jae-Gwan
    • Journal of the Korean Ceramic Society
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    • v.40 no.2
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    • pp.172-177
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    • 2003
  • Effect of glass addition on the low-temperature sintering and microwave dielectric properties of $BaTi_4O_9$-based ceramics were studied to develop the materials for the functional substrate of low-temperature co-fired ceramics. When 10 wt% of glass was added, sufficient densification was obtained and the relative density more than 98% was reached at the sintering temperature of$875{\circ}C$. The microwave dielectric properties were k=32, Q*f=9000 GHz, ${ au}_f$=10 ppm/${\circ}C$. As the amount of glass increased, phase decompositions from $BaTi_4O_9;to;BaTi_5O_{11};and;Ba_4Ti_{13}O_{30}$ was observed.

Development of Textured 0.37PMN-0.29PIN-0.34PT Ceramics-Based Multilayered Actuator for Cost-Effective Replacement of Single Crystal-Based Actuators

  • Temesgen Tadeyos Zate;Jeong-Woo Sun;Nu-Ri Ko;Bo-Kun Koo;Hye-Lim Yu;Min-Soo Kim;Woo-Jin Choi;Soon-Jong Jeong;Jae-Ho Jeon;Wook Jo
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.36 no.4
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    • pp.362-368
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    • 2023
  • Multilayered actuators using Pb(Mg1/3Nb2/3)O3-Pb(In1/2Nb1/2)O3-PbTiO3 (PMN-PIN-PT) crystals have demonstrated excellent properties, but are costly and lack mechanical strength. Textured PMN-PIN-PT ceramics exhibit robust mechanical strength and comparable properties to their single crystals form. However, the development of multilayered actuators using textured PMN-PIN-PT ceramics has not been achieved until now. This study presents the development of a multilayered actuator using textured 0.37PMN-0.29PIN-0.34PT ceramics with an Ag0.9/Pd0.1 inner electrode, co-fired at 950℃. A random 0.37PMN-0.29PIN-0.34PT ceramics multilayered actuator was also developed for comparison. The multilayered actuator consisted of 9 ceramic layers (36 ㎛ thickness) with an overall actuator thickness of 0.401 mm. The textured and random 0.37PMN-0.29PIN-0.34PT ceramics-based multilayered actuators achieved displacements of 0.61 ㎛ (0.15% strain) and 0.23 ㎛ (0.057% strain) at a low applied peak voltage of 100 V. These results suggest that the developed multilayered actuator using high-performance textured 0.37PMN-0.29PIN-0.34PT ceramics has the potential to replace expensive single crystal-based actuators cost-effectively.

Trend of Powder Technology for Ceramics (세라믹스 원료 분체기술의 동향)

  • Fukui, Takehisa
    • Ceramist
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    • v.9 no.6
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    • pp.42-48
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    • 2006
  • The structural ceramic, such as $A1_2O_3,\;ZrO_2\;and\;Si_3N_4$ have applied as several parts of precision machines, automotives and instruments for semiconductor. The mechanical properties depended on purity, morphology and microstructure of the ceramic and its fabrication process. High purity and fine starting powder for the structural ceramic was prepared mainly by wet process and powder processing such as milling, mixing, drying and granulating strongly influenced on the fabrication process. Powder processing included powder synthesis technology is essential for ceramic manufacture. Also, the advanced mechanical treat[neat in powder processing to create nano composite powder was developed to improve several properties of ceramic materials. Innovation of powder processing will lead to improve mechanical and functional properties of the ceramics.

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Nanostructure Ceramics of Silicon Nitride Produced by Spark Plasma Sintering

  • Hojo, Junichi;Hotta, Mikinori
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.323-324
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    • 2006
  • The nanostructure control of $Si_3N_4$ ceramics can be achieved by using fine starting powder and retardation of grain growth. The spark plasma sintering technique is useful to retard the grain growth by rapid heating. In the present work, the change of microstructure was investigated with emphasis on the particle size of starting powder, the amount of sintering additive and the heating schedule. The rapid heating by spark plasma sintering gave the fine microstructure consisting of equiaxed grains with the same size as starting particles. The spark plasma sintering of $Si_3N_4$ fine powder was effective to control the microstrucutre on nano-meter level.

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Recent Progress in Dielectric-Based Ultrafast Charging/Discharging Devices (유전체를 활용한 초고속 에너지 충/방전 소자 기술)

  • Choi, Hyunsu;Ryu, Jungho;Yoon, Woon-Ha;Hwang, Geon-Tae
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.35 no.4
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    • pp.322-332
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    • 2022
  • Energy storage capacitors based on dielectric ceramics with superior polarization properties and dielectric constant can provide much higher output power density due to their very fast energy charging/discharging rates, which are particularly suitable for operating pulsed-power devices. For an outstanding energy storage performance of dielectric capacitor, a large recoverable energy density could be derived by introducing a slim polarization-electric field hysteresis loop into dielectric materials by various technical approaches. Many research teams have explored various dielectric capacitor technologies to demonstrate high output power density and ultrafast charging/discharging behavior. This article reviews the recent research progress in high-performance dielectric capacitors for pulsed-power electronic applications.

Development and Evaluation of Natural Hydroxyapatite Ceramics Produced by the Heat Treatment of Pig Bones

  • Lim, Ki-Taek;Kim, Jin-Woo;Kim, Jangho;Chung, Jong Hoon
    • Journal of Biosystems Engineering
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    • v.39 no.3
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    • pp.227-234
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    • 2014
  • Purpose: The aim of this research was to develop and evaluate natural hydroxyapatite (HA) ceramics produced from the heat treatment of pig bones. Methods: The properties of natural HA ceramics produced from pig bones were assessed in two parts. Firstly, the raw materials were characterized. A temperature of $1,200^{\circ}C$ was chosen as the calcination temperature. Fine bone powders (BPs) were produced via calcinations and a milling process. Sintered BPs were then characterized using field emission scanning electron microscopy (FE-SEM), X-ray diffraction (XRD), X-ray fluorescence spectroscopy (XRF), energy dispersive X-ray spectroscopy (EDX), Fourier transform infrared (FTIR) spectroscopy, and a 2-year in vitro degradability test. Secondly, an indirect cytotoxicity test was conducted on human osteoblast-like cells, MG63, treated with the BPs. Results: The average particle size of the BPs was $20{\pm}5{\mu}m$. FE-SEM showed a non-uniform distribution of the particle size. The phase obtained from XRD analysis confirmed the structure of HA. Elemental analysis using XRF detected phosphorus (P) and calcium (Ca) with the Ca/P ratio of 1.6. Functional groups examined by FTIR detected phosphate ($PO{_4}^{3-}$), hydroxyl ($OH^-$), and carbonate ($CO{_3}^{2-}$). The EDX, XRF, and FTIR analysis of BPs indicated the absence of organic compounds, which were completely removed after annealing at $1,200^{\circ}C$. The BPs were mostly stable in a simulated body fluid (SBF) solution for 2 years. An indirect cytotoxicity test on natural HA ceramics showed no threat to the cells. Conclusions: In conclusion, the sintering temperature of $1,200^{\circ}C$ affected the microstructure, phase, and biological characteristics of natural HA ceramics consisting of calcium phosphate. The Ca-P-based natural ceramics are bioactive materials with good biocompatibility; our results indicate that the prepared HA ceramics have great potential for agricultural and biological applications.

Comparison and Application of Alkali Fusion and High Pressure Acid Digestion Methods for the Analysis of Ultra Fine Powder Ceramics (파인 세라믹의 분석을 위한 알칼리 용융법과 고압 산분해법의 비교 및 응용)

  • Im, Heung Bin;Han, Jeong Ran;Lee, Gye Ho;Lee, Gwang U;Yu, Taek A Myeong
    • Journal of the Korean Chemical Society
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    • v.38 no.6
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    • pp.411-417
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    • 1994
  • For the analysis of fine ceramics, which is one of the new materials difficult to be dissolved, the methods of sample pretreatments such as alkali fusion and high pressure acid digestion were studied using inductively coupled plasma-atomic emission spectrometer(ICP-AES). For the Al2O3 powder sample, the results from high pressure acid digestion method showed better reproducibility than those obtained by alkali fusion technique. In the case of the analysis of SiC powder using the former method, impurities of the powder in the range of ppm were determined without matrix interference by removing Si as Si-F volatilization. Japan Certified Reference Materials (JCRM022 and JCRM023) were analyzed by this method for ultra fine powder and the results showed high accuracy and good reproducibility.

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