• Title/Summary/Keyword: fuel cell stack

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A Study on the Optimization of Fuel-Cell Stack Design (연료 전지 냉각판의 최적 설계)

  • 홍민성;김종민
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.6
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    • pp.92-96
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    • 2003
  • Feul-Cell system consists of fuel reformer, stack and energy translator. Among these parts, stack is a core part which produces electricity directly. In order to set a stack module, fabrication of appropriate stack, design of water flow path in stack and control of coolant are needed. Especially, oater or air is used as a coolant to dissipate heat. The different temperature of each electric cell after cooling affects the performance of the stack. Therefore, it is necessary that the relationship between coolant hearing rate, width of stack, properties of stack, and the shape of water flow path must be understood. For the optimal design, the computational simulation by CFD-ACE has been conducted and the resulting database has been constructed.

Analysis of Dynamic Characteristics of 20 kW Hydrogen Fuel Cell System Based on AMESet (AMESet 기반 20 kW급 수소 연료전지 시스템 동특성 모델 해석)

  • JONGBIN WOO;YOUNGHYEON KIM;SANGSEOK YU
    • Transactions of the Korean hydrogen and new energy society
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    • v.34 no.5
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    • pp.465-477
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    • 2023
  • In proton exchange membrane fuel cell (PEMFC), proper thermal management of the stack and moisture generation by electrochemical reactions significantly affect fuel cell performance. In this study, the PEMFC dynamic characteristic model was developed through Simcenter AMESim, a development program. In addition, the developed model aims to understand the thermal resin balance of the stack and performance characteristics for input loads. The developed model applies the thermal management model of the stack and the moisture content and permeability model to simulate voltage loss and stack thermal behavior precisely. This study extended the C based AMESet (adaptive modeling environment submodeling tool) to simulate electrochemical reactions inside the stack. Fuel cell model of AMESet was liberalized with AMESim and then integrated with the balance of plant (BOP) model and analyzed. And It is intended to be used in component design through BOP analysis. The resistance loss of the stack and thermal behavior characteristics were predicted, and the impact of stack performance and efficiency was evaluated.

Operating Characteristics of Advanced 500W class Anode-supported Flat Tubular SOFC stack in KIER (500W 급 연료극 지지체 평관형 고체산화물연료전지 스택의 운전 특성)

  • Lim, Tak-Hyoung;Kim, Gwan-Yeong;Park, Jae-Layng;Song, Rak-Hyun;Lee, Seung-Bok;Shin, Dong-Ryul
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2007.11a
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    • pp.193-198
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    • 2007
  • KIER has been developing the anode supported flat tubular SOFC stack for the intermediate temperature $(700{\sim}800^{\circ}C)$ operation. for this purpose, we have first fabricated anode supported flat tubular cells by the optimization between the current collecting method and the induction brazing process. After that we designed the compact fuel & air manifold by adopting the simulation technique to uniformly supply fuel & air gas and the unique seal & insulation method to make the more compact stack. For making stack, the prepared anode-supported flat tubular cells with effective electrode area of $90cm^2$ of connected in series with 12 modules, in which one module consists of two cells connected in parallel. The performance of stack in 3 % humidified $H_2$ and air at $800^{\circ}C$ shows maximum power of 507 W. Through these experiments, we obtained basic & advanced technology of the anode-supported flat tubular cell and established the proprietary concept of the anode-supported flat tubular SOFC stack in KIER.

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Development of the Control Algorithm for the Small PEM Fuel Cell Stack (소형 PEM 연료전지 스택의 제어 알고리즘 개발)

  • Kim, Tae-Hoon;Choi, Woo-Jin
    • The Transactions of the Korean Institute of Power Electronics
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    • v.15 no.2
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    • pp.134-141
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    • 2010
  • Small PEM (Proton Exchange Membrane) fuel cell systems do not require humidification and have great commercialization possibilities. However, methods for controlling small PEM fuel cell stacks have not been clearly established. In this paper, a control method for small PEM fuel cell systems using a dual closed loop with a static feedforward structure is defined and realized using a DSP (Digital Signal Processor). The fundamental elements that need to be controlled in fuel cell systems include the supply of air and hydrogen, water management inside the stack, and heat management of the stack. For small PEM fuel cell stacks operated without a separate humidifier, fans are essential for air supply, heat management, and water management of the stack. A purge valve discharges surplus water from the stack. The proposed method controls the fan using double control loops to quicken transient response of the fan thereby improving the supply rate of air. Feedback control to compensate for the voltage change in fuel cell stack improves the response characteristics in fuel cell to load variations. The feasibility of proposed method was proved by the experiments with a 60W small PEM fuel cell system and operation of a notebook computer using this system.

A Study to Simulate Cell Voltage-Reversal Behavior Caused by Local Hydrogen Starvation in a Stack of Fuel Cell Vehicle (연료전지차 스택 내 국부적 수소 부족에 기인한 셀 역전압 거동 모사에 대한 연구)

  • Park, Ji Yeon;Im, Se Joon;Han, Kookil;Hong, Bo Ki
    • Transactions of the Korean hydrogen and new energy society
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    • v.24 no.4
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    • pp.311-319
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    • 2013
  • A clear understanding on cell voltage-reversal behavior due to local hydrogen starvation in a stack is of paramount importance to operate the fuel cell vehicle (FCV) stably since it affects significantly the cell performance and durability. In the present study, a novel experimental method to simulate the local cell voltage-reversal behavior caused by local hydrogen starvation, which typically occurs only one or several cells out of several hundred cells in a stack of FCV, has been proposed. Contrary to the conventional method of overall fuel starvation, the present method of local hydrogen starvation caused the local cell voltage-reversal behavior in a stack very well. Degradation of both membrane electrode assembly (i.e., pin-hole formation) and gas diffusion layer due to an excessive exothermic heat under voltage-reversal condition was also observed clearly.

Cell Voltage Monitoring of PEMFC Power Module for Fuel Cell Electric Vehicle (연료전지 차량용 PEMFC 발전모듈의 셀전압 측정)

  • Park Hyunseok;Jeon Ywunseok;Ku Bonwoong;Choi Seoho
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.06a
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    • pp.388-391
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    • 2005
  • In this paper, Cell voltage monitoring method is studied for fault detection of PEMFC(Proton Exchange Membrane Fuel Cell) for FCEV(fuel cell electric vehicle). To measuring several hundred of cells in fuel cell stack, The demanded feature of hardware and software is studied and several types are analysed. Finally, $3.26\%$ maximum measuring error is acquired and verified experimentally.

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Real-time and Power Hardware-in-the-loop Simulation of PEM Fuel Cell Stack System

  • Jung, Jee-Hoon
    • Journal of Power Electronics
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    • v.11 no.2
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    • pp.202-210
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    • 2011
  • Polymer electrolyte membrane (PEM) fuel cell is one of the popular renewable energy sources and widely used in commercial medium power areas from portable electronic devices to electric vehicles. In addition, the increased integration of the PEM fuel cell with power electronics, dynamic loads, and control systems requires accurate electrical models and simulation methods to emulate their electrical behaviors. Advancement in parallel computation techniques, various real-time simulation tools, and smart power hardware have allowed the prototyping of novel apparatus to be investigated in a virtual system under a wide range of realistic conditions repeatedly, safely, and economically. This paper builds up advancements of optimized model constructions for a fuel cell stack system on a real-time simulator in the view points of improving dynamic model accuracy and boosting computation speed. In addition, several considerations for a power hardware-in-the-loop (PHIL) simulation are provided to electrically emulate the PEM fuel cell stack system with power facilities. The effectiveness of the proposed PHIL simulation method developed on Opal RT's RT-Lab Matlab/Simulink based real-time engineering simulator and a programmable power supply is verified using experimental results of the proposed PHIL simulation system with a Ballard Nexa fuel cell stack.

Control of Small PEM Fuel Cell Stack by a Microprocessor (마이크로프로세서를 이용한 소형 PEM 연료전지 스택의 제어)

  • Kim, Tae-Hoon;Choi, Woo-Jin
    • The Transactions of the Korean Institute of Power Electronics
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    • v.13 no.6
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    • pp.469-475
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    • 2008
  • In this paper, control of small PEM(Proton Exchange Membrane) fuel cell stack by a microprocessor is introduced. The water management of fuel cell stack inside, a key technique in fuel cell control, can be achieved by adjusting the required air flow for fuel and cooling, and by purging the excessive water from the stack. It is very important to precisely control the BOS(Balance of Stack) since the stable operation of the fuel cell system mainly depends on it. In this study the fuel efficiency of the system is improved by the control of the system based on the measured air flow and purge cycle during the optimal operation and its effectiveness is proved by the experiments. The operating stability of the system is improved by the developed controller using a microprocessor and it is expected to be widely used for the control of small PEM fuel cell stack.

Characteristics of cold startup in automotive PEMFC (차량용 고분자전해질 연료전지의 냉시동 특성)

  • Ko, Jae-Jun;Kwon, Soon-Kill;Kum, Young-Bum;Lee, Jong-Hyun
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.137-141
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    • 2007
  • The startup behaviour of PEM fuel cells at subfreeze zero is one of the most challenging tasks to be solved before PEM fuel cell vehicle is commercialized. Automotive companies are trying to increase cold statup capability of fuel cell. In this study, we found out the design factor of the stack to increase cold startup capability using 4kW stack and then cold startup test was performed at the various shutdown condition and the various current. In order to test the cold startup possibility and capability in vehicle, we installed 80kW stack in the vehicle and this 80kW fuel cell vehicle was housed in an environmental chamber to investigate the characteristics of cold startup and driving. We found that it is possible for fuel cell vehicle with 80kW stack to self-heated cold startup and drive at $-15^{\circ}C$.

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Technology of Fuel cell stack fault detection by THDA (전고조파 왜율 분석을 통한 연료전지 스택 고장진단 기술)

  • Kim, UckSoo;Park, HyunSeok;Kang, SunDoo;Eom, JeongYong
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.90.1-90.1
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    • 2011
  • This technology is applicable to Electrical vehicle that using Energy from Hydrogen Fueled Cell. Electricity & water is got from chemical reaction between H2 & O2 in stack. This technology is used when fault diagnosis of Fuel cell is needed. It is General method that measure each cell's voltage of stack for fault diagnosis. but, this technology is method of measuring entire voltage of stack. For this reason, fault diagnosis system is simplified and cost of system is lower than previous one. In normal stack condition, characteristic graph of voltage-current has linearity. In fault stack condition, it has non-linearity. we use this characteristic to diagnosis of stack fault. In this technology, Specific frequency current is injected into stack & Stack voltage is measured in response. After that, stack voltage difference is analyzed to diagnosis of stack fault. Presently, Development of current injection module & basic program of THDA is finished. in future we will develop the technology of precise measurement technology about entire stack voltage.

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