• Title/Summary/Keyword: front injection

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Multi-objective Optimization of a Laidback Fan Shaped Film-Cooling Hole Using Evolutionary Algorithm

  • Lee, Ki-Don;Husain, Afzal;Kim, Kwang-Yong
    • International Journal of Fluid Machinery and Systems
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    • v.3 no.2
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    • pp.150-159
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    • 2010
  • Laidback fan shaped film-cooling hole is formulated numerically and optimized with the help of three-dimensional numerical analysis, surrogate methods, and the multi-objective evolutionary algorithm. As Pareto optimal front produces a set of optimal solutions, the trends of objective functions with design variables are predicted by hybrid multi-objective evolutionary algorithm. The problem is defined by four geometric design variables, the injection angle of the hole, the lateral expansion angle of the diffuser, the forward expansion angle of the hole, and the ratio of the length to the diameter of the hole, to maximize the film-cooling effectiveness compromising with the aerodynamic loss. The objective function values are numerically evaluated through Reynolds- averaged Navier-Stokes analysis at the designs that are selected through the Latin hypercube sampling method. Using these numerical simulation results, the Response Surface Approximation model are constructed for each objective function and a hybrid multi-objective evolutionary algorithm is applied to obtain the Pareto optimal front. The clustered points from Pareto optimal front were evaluated by flow analysis. These designs give enhanced objective function values in comparison with the experimental designs.

Transient impedance characteristics of counterpoise according to the soil structures (대지구조에 따른 매설지선의 과도접지임피던스 특성)

  • Lee, Bok-Hee;Li, Feng;Jung, Dong-Cheol;Kim, Ki-Bok;Cho, Sung-Chul
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2009.10a
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    • pp.311-314
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    • 2009
  • This paper presents the characteristics of grounding impedance of counterpoises buried at various soil structures. Grounding impedance measurements were made by the Fall-of-Potential method. The experiments were carried out in 50 m counterpoise of 25 $mm^2$ buried at a depth of 0.5 m. The test current was injected by the impulse generator having the front time of $1{\sim}60{\mu}s$. As a result, the soil structures greatly influences on the grounding impedance characteristics of counterpoise. The transient grounding impedances strongly depend on the injection mint and the front time of impulse current.

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Similarity Relations of Resin Flow in Resin Transfer Molding Process

  • Um, Moon-Kwang;Byun, Joon-Hyung;Daniel, Isaac M.
    • Advanced Composite Materials
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    • v.18 no.2
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    • pp.135-152
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    • 2009
  • Liquid molding processes, such as resin transfer molding, involve resin flow through a porous medium inside a mold cavity. Numerical analysis of resin flow and mold filling is a very useful means for optimization of the manufacturing process. However, the numerical analysis is quite time consuming and requires a great deal of effort, since a separate numerical calculation is needed for every set of material properties, part size and injection conditions. The efforts can be appreciably reduced if similarity solutions are used instead of repeated numerical calculations. In this study, the similarity relations for pressure, resin velocity and flow front propagation are proposed to correlate another desired case from the already obtained numerical result. In other words, the model gives a correlation of flow induced variables between two different cases. The model was verified by comparing results obtained by the similarity relation and by independent numerical simulation.

Development of Real-Time Condition Diagnosis System Using LabVIEW for Lens Injection Molding Process (LabVIEW 를 활용한 실시간 렌즈 사출성형 공정상태 진단 시스템 개발)

  • Na, Cho Rok;Nam, Jung Soo;Song, Jun Yeob;Ha, Tae Ho;Kim, Hong Seok;Lee, Sang Won
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.1
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    • pp.23-29
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    • 2016
  • In this paper, a real-time condition diagnosis system for the lens injection molding process is developed through the use of LabVIEW. The built-in-sensor (BIS) mold, which has pressure and temperature sensors in their cavities, is used to capture real-time signals. The measured pressure and temperature signals are processed to obtain features such as maximum cavity pressure, holding pressure and maximum temperature by the feature extraction algorithm. Using those features, an injection molding condition diagnosis model is established based on a response surface methodology (RSM). In the real-time system using LabVIEW, the front panels of the data loading and setting, feature extraction and condition diagnosis are realized. The developed system is applied in a real industrial site, and a series of injection molding experiments are conducted. Experimental results show that the average real-time condition diagnosis rate is 96%, and applicability and validity of the developed real-time system are verified.

Finite element analysis for the flow characteristics along the thickness direction in injection molding (사출성형시 두께방향으로의 유동특성에 관한 유한요소 해석)

  • 이호상;신효철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.6
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    • pp.1026-1035
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    • 1987
  • The injection molding process is used in the fabrication of a large variety of plastic articles. A numerical simulation of the filling stage along the thickness direction is proposed by combining the free surface boundary condition with the relevant governing equations. The mathematical model is based on the equations of continuity, momentum and energy along with inelastic power-law model and relevant boundary conditions. Due to the significant implications for microstructure development in the pro duct, the fountain effect at the advancing free surface is explicitly taken into consideration in the simulation. The model yields data on free surface shape as well as velocity, pressure, temperature and shear stress distributions within the mold cavity. The rearrangement of the velocity and temperature profiles in the vicinity of the melt front is considered in detail.

Injection Mold of Through Plate Type for Recycling (재생 관통형 형판구조의 사출금형 개발)

  • 송준엽;박태원;재덕근;정영득
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.6
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    • pp.123-129
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    • 2003
  • Recently, the life cycle of products is rapidly shortened and then the disposal of the used mold applied in development of the product is a difficult thing. In this study, we proposed the feasibility of new three plate type mold structure for recycling by analyzing of the existing standard mold base. And in order to apply new three plate mold structure in mold design and making. we constructed the specifications for mold parts such as runner stripper plate, cavity plate, core plate and slide core unit. Also, we confirmed the possibility of recycling mold base by testing a used three plate mold for audio front panel.

Analysis of Three Dimensional Mold-Filling Process in Injection Molding (사출성형의 3차원 충전공정 해석)

  • Choi K. I.;Koo B. H.;Cha B. S.;Park H. P.;Rhee B. O.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.269-272
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    • 2005
  • For the three decades, the mold-filling of injection molding process was modeled as Hele-Shaw model. However, this model can not consider the 3D effect. In this paper, numerical simulations of three dimensional mold-filling during the filling phase were performed. The governing equations were discretized by segregated finite element method, which used equal order interpolation for pressure and velocity fields. The iterative linear equation solver (JCG, SOR) was employed for the solution of the momentum and pressure equations. Volume of Fluid (VOF) was employed for the melt front advancement. To check the validity of the numerical results, the results were compared with the experimental ones. The agreements between the experiment and the numerical results were found to be satisfactory.

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A Study on the Performance Characteristics of Low Pressure Hydraulic Circuit of Common Rail System (커먼레일 시스템용 저압 유압회로의 성능특성에 관한 연구)

  • Lee, Choon-Tae
    • Journal of Power System Engineering
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    • v.18 no.6
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    • pp.51-57
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    • 2014
  • High pressure common rail injection technology has revolutionized the diesel industry. Over the last decade it has allowed engine builders to run higher injection pressures as much as above 1,300bar in order to increase engine efficiency, while reducing emissions. This common rail system has low pressure circuit which is consist of low pressure pump, cascade overflow valve and flow metering unit. The low pressure pump's purpose is to feed fuel oil to the high pressure pump. The cascade overflow valve keeps pressure in front of the metering unit constant and provides lubrication for the high pressure pump. The metering unit, known as the MPROP or fuel pressure regulator, regulates the maximum flow rate delivers to the rail. In this paper, we have investigated the performance characteristics of each components and total low pressure circuit of common rail system.

WDM-PON Based on Wavelength Locked Fabry-Perot LDs

  • Lee, Chang-Hee;Mun, Sil-Gu
    • Journal of the Optical Society of Korea
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    • v.12 no.4
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    • pp.326-336
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    • 2008
  • A WDM-PON has been considered as an ultimate solution for access networks. However, there were many technical and practical issues for commercial deployment. These issues were solved with wavelength locked F-P LD and the WDM-PONs employing this optical source were commercialized. These WDM-PON systems have been deployed in Korea, Europe, and US. We reviewed wavelength locking technology and WDM-PON achievements. When we inject spectrum sliced broadband light into an F-P LD, the multimode output is changed to a quasi single mode. Then, we can use the single mode light for WDM signal transmission. The broad spectral gain of the semiconductor gain medium enables a color-free operation of WDM-PON, i.e., an identical ONT can be used for each user. The wavelength locking properties depend on many parameters, especially alignment of injection wavelength to a lasing mode, passband profile of AWG and front facet reflectivity of F-P LD. However, these dependencies can be reduced by proper design of the laser and the injection bandwidth. Thus, WDM-PON systems have been achieved with color-free operation.

Linearization of DFB LD by using Cross Gain Modulation of Reflective SOA in Radio-over-Fiber Link

  • Hong, Moon-Ki;Han, Sang-Kook;Lee, Sang-Hoon
    • Journal of the Optical Society of Korea
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    • v.11 no.4
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    • pp.158-161
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    • 2007
  • We proposed a novel linearization technique for a DFB LD in the RoF link. The proposed scheme is based on the cross gain modulation(XGM) effect of a reflective semiconductor optical amplifier(RSOA) with light injection. We experimentally demonstrated and evaluated the enhanced CIR performance using the proposed linearization scheme.