• 제목/요약/키워드: front injection

검색결과 138건 처리시간 0.022초

가상 반사압력을 이용한 사출성형의 준3차원 유동해석 (The Quasi 3-D Flow Simulation in injection Molding Using Virtual Pressure Reflection)

  • 이호상;신효철
    • 대한기계학회논문집
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    • 제16권7호
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    • pp.1294-1306
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    • 1992
  • 본 연구에서는 IBPR 방법을 바탕으로 캐비티형상이 동일평면상에 있지 않은 경우에 대한 준3차원 유동해석과 주입기구가 있는 경우에 대한 유동해석을 별도로 수 행하여 실험결과와 비교하였다.해석결과는 실험과 잘 일치하였으며 그를 통해 앞서 개발한 IBRP방법이 보다 일반적인 경우에서의 캐비티 유동해석으로 확장, 응용될 수 있음을 확인할 수 있었다.

Effects of Air Injections on the Resistance Reduction of a Semi-Planing Hull

  • Kim, Gyeong-Hwan;Kim, Hyo-chul
    • Journal of Hydrospace Technology
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    • 제2권2호
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    • pp.44-56
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    • 1996
  • The effects of the air on the reductions in resistance when supplied under the bottom of a semi-planing ship with a step are investigated in the present study. A 1.275m long FRP model is constructed and the pressure and viscous tangential stresses over the planing surface of the hull with and without air supply are measured through measuring holes carefully selected at the towing tank of Seoul National University. Locations of holes most suitable for air injection are surveyed in front of the planing surface of the model with careful examinations of the limiting streamlines and pressure distributions measured without air supply. At those locations, found to be just front of the step, air has been supplied into a wake region to form an air filled cavity of fixed type. Flow rates and pressure of the supplied air as well as the local pressure and shear stress distributions on the hull surface are measured to understand the physics involved as well as to determine the conditions most effective in resistance reduction at the design speed. It has been found that total resistance of the stepped semi-planing hull can be considerably reduced if an air cavity generated by an adequate air injection at the bottom of the hull near the step. After the cavity optimized at the given speed, air bubbles also have been generated right behind the point where dividing streamlines re-attach to further reduce the frictional resistance but found to be not so effective as the air cavity in resistance reductions.

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LCD Monitor사출금형에 대한 연구 (A Study of the Injection Mould of LCD Monitor)

  • 문영대
    • 소성∙가공
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    • 제14권4호
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    • pp.360-367
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    • 2005
  • The injection-molded plastic parts have many surface defects: warpage, weldline, flowmark, zetting, scratching, shading and so on. As weldline was one of the major surface defects in the case of desktop monitor, warpage and surface shrinkage are the bigger problems of LCD monitor in the pursuit of light weight and thinner thickness of parts. Some measures to improve these defects were introduced in this paper. Based on these, the laboratory work to find out the optimum processing conditions and to get the best parts was repeated injection moulding try-out after reflecting these improvements. The defects of warpage and surface shrinkage was significantly improved after the improvements in the case of the 20.1 inch even if in the 15 and 17inch case the warpage size was a lttle over the allowed specification because of not taking the measure for parts design within the allowable limits from the required specification in the cause of cost down.

소형 LCD 도광판의 사출성형에 관한 연구 (1) : 유한요소해석 및 금형설계 (A Study on the Injection Molding for the tight Guide Plate of a Small Sized LCD (1) : finite Element Analysis and Mold Design)

  • 이호상
    • 소성∙가공
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    • 제11권4호
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    • pp.332-340
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    • 2002
  • The light guide plate of the TFT-LCD reflects the light originated from the light source, and guides the light to the front side of LCD so that we can see images vividly. This paper is concerned with tile injection molding of the light guide plate for the reflective typed LCD related to IMT-2000. The finite element analysis has been carried out based on the pine stress theory to predict both the thermal stresses of the products in the post-filling stage and the in-plane deformation behavior of the products after ejection process. Based on the simulation results, the mold for the light guide plate of a 2inch sized LCD has been designed.

LCD Monitor 사출금형에 대한 연구 (A study of The Injection Mould of LCD Monitor)

  • 문영대
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.48-53
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    • 2004
  • Injection molded plastic parts have many surface defcts: Warpage, wedline, flowmark, zetting, scratching, shading and so on. In the desktop mnitor's case, Weld line have been one of the main surface defects. Nowadays in the pursuit of light weight of parts, one of the big problems of LCD Monitor thinks Warpage and surface shrinkage. In this paper, we introduce some instances for prevevting these defestcs in the side of mould drawing, parts drawing and processing condition. Based on these, we tried to find out the optimum processing conditions through repeatedly tried injection moulding after reflecting these instances.

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사출성형에서 캐비티압력과 인장강도에 관한 연구 (A Study on Cavity Pressure and Tensile Strength of Injection Molding)

  • 유중학;김희송
    • 한국자동차공학회논문집
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    • 제2권6호
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    • pp.110-116
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    • 1994
  • In this research, the tensile strength of molded parts and pressure distribution were analyzed to study the cavity filling stage and packing stage in injection molding. The measurement of cavity pressure was obtained by a data acquisition system with the installation of transducers in the cavity. Molded parts were tested by a universal testing machine to obtain the tensile strength. For the experimental work, the tensile strength of molded parts increased with longer packing time and exact freezing time of the gate was obtained by a cavity pressure curve. In addition, the effect of packing did not occur and tensile strength was almost constant after early 1.5 sec of the freezing time of gate. Density tended to be higher about 0.2% due to a larger degree of mold temperature and melt temperature. Also, changing pressure in the cavity was effectively sensed. Thereafter, the possibility of the development of pattern recognition expert system was confirmed on the basis of the experimental results.

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백라이트 패널(back light panel)의 유동해석 및 평가 (Flow Analysis and Evaluation of Injection-Molded Front Panel)

  • 강성남;허용정
    • 한국산학기술학회:학술대회논문집
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    • 한국산학기술학회 2001년도 추계산학기술 심포지엄 및 학술대회 발표논문집
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    • pp.144-146
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    • 2001
  • 본 연구는 사출성형공정상에서 발생할 수 있는 문제점을 설계시에 미리 예측하여 좋은 설계를 얻기 위한 시도이다. 사출성형 관련 설계는 사출금형설계전문가의 축적된 지식과 경험을 활용하여 수행되어 왔으며, 설계에 필요한 설계자의 경험이 전무한 경우 많은 시행오치를 유발하고 있는 실정이다. 본 연구에서는 백라이트 패널을 설계함에 있어 설계초기에 성형시 발생할 수 있는 성형성, 기계적 강도 등의 문제를 수치해석을 통하여 시뮬레이션 함으로써 시행오차를 최소화하고 성형성을 고려한 설계를 구현하고자 시도하였다.

Design Study of an Axial Injection System for MC50 Cyclotron at KIRAMS

  • Kim, Jae-Hong;Cho, Sung-Jin;Choi, Jun-Yong;Hong, Seung-Pyo;Yu, In-Gong;Park, Hyun;Lee, Ji-Sup
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2012년도 제43회 하계 정기 학술대회 초록집
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    • pp.262-262
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    • 2012
  • A multi-purpose cyclotron, MC50 has been operated to provide multi-ions of proton, deuteron and alpha at Korea Institute of Radiological and Medical Sciences (KIRAMS). Neutron is also produced through the (p,n) nuclear process with a Be target. However, a wide spectrum of current of ions is requested by beam users for carrying their various application fields. Therefore a simulation study is requested on the design of an axial injection system for high current proton and alpha beam extraction for radio-isotope productions and scientific researches. The purpose of this study is seeking a relatively simple method for the MC50 having higher alpha beam capability and also improving proton and deuteron beams currently used. We are considering two possibilities to improve the internal ion source and to install a new external axial injection system. The external injection system will be consisted of an Einzel lens, a steering magnet, a buncher, and a glazer lens placed in front of an inflector, which is located at the center of the main magnet.

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사출금형의 균일 냉각을 위한 냉각회로의 다중목적함수 최적설계 (Multi-objective Optimization of an Injection Mold Cooling Circuit for Uniform Cooling)

  • 박창현;박정민;최재혁;이병옥;최동훈
    • 한국자동차공학회논문집
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    • 제20권1호
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    • pp.124-130
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    • 2012
  • An injection mold cooling circuit for an automotive front bumper was optimally designed in order to simultaneously minimize the average of the standard deviations of the temperature and the difference in mean temperatures of the upper and lower molds for uniform cooling. The temperature distribution for a specified design was evaluated by Moldflow Insight 2010, a commercial injection molding analysis tool. For efficient design, PIAnO (Process Integration, Automation and Optimization), a commercial PIDO tool, was used to integrate and automate injection molding analysis procedure. The weighted-sum method was used to handle the multi-objective optimization problem and PQRSM, a function-based sequential approximate optimizer equipped in PIAnO, to handle numerically noisy responses with respect to the variation of design variables. The optimal average of the standard deviations and difference in mean temperatures were found to be reduced by 9.2% and 56.52%, respectively, compared to the initial ones.

디젤엔진 배출가스의 질소산화물 저감을 위한 Solid SCR용 가스분사 시스템의 전산유체해석 연구 (CFD Analysis on Gas Injection System of Solid SCR for NOx Reduction of Exhaust Emissions in Diesel Engine)

  • 이호열;윤천석;김홍석
    • 한국자동차공학회논문집
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    • 제22권5호
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    • pp.73-83
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    • 2014
  • CFD(computational fluid dynamics) model is developed to simulate direct injection of ammonia gas phase from ammonia transporting materials into the SCR catalyst in the exhaust pipe of the engine with solid SCR. Configurations of one-hole and four-hole nozzle, circumferential type, porous tube type, and the effect of mixer configurations which commonly used in liquid injection of AdBlue are considered for complex geometries. Mal-distribution index related to concentration of ammonia gas, flow uniformity index related to velocity distribution, and pressure drop related to flow resistance are compared for different configurations of complex geometries at the front section of SCR catalyst. These results are used to design the injection system of ammonia gas phase for solid SCR of target vehicle.