• Title/Summary/Keyword: frictional loss

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Frictional Characteristics of Silicon Graphite Lubricated with Water at High Pressure and High Temperature (고온 고압에서 물로 윤활되는 실리콘그라파이트 재질의 마찰 특성에 관한 연구)

  • Lee, Jae-Seon;Kim, Eun-Hyun;Park, Jin-Seok;Kim, Jong-In
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.151-156
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    • 2001
  • Experimental frictional and wear characteristics of silicon graphite materials is studied in this paper. Those specimens are lubricated with high temperature and highly pressurized water to simulate the same operating condition for the journal bearing and the thrust bearing on the main coolant pump bearing in the newly developing nuclear reactor named SMART(System-integrated Modular Advanced ReacTor). Operating condition of the bearings is realized by the tribometer and the autoclave. Friction coefficient and wear loss are analyzed to choose the best silicon graphite material. Pin on plate test specimens are used and coned disk springs are used to control the applied force on the specimens. Wear loss ana wear width are measured by a precision balance and a micrometer. The friction force is measured by the strain gauge which can be used under high temperature and high pressure. Three kinds of silicon graphite materials are examined and compared with each other, and each material shows similar but different results on frictional and wear characteristics.

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Analysis of Frictional Power Loss by the Effects of Piston Skirt Profiles (피스톤 스커트 형상에 따른 마찰 손실 해석)

  • 조준향;이준경;장시열
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.06a
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    • pp.227-236
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    • 2000
  • The secondary motion of piston greatly influences the dynamic and frictional performances of an engine. The motion is very related to the clearance, sliding velocity and skirt profile, etc. In our work, piston dynamics is analyzed with the commercial analysis software, PISDYN by Ricardo Consultant Engineers, Inc. The effects of profiles with piston pin offsets are studied regarding the secondary motion of piston and several results are compared.

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Numerical Study on Reduction in Frictional Loss for a Sandwitch Type of Pressure Regulator (정압기의 유체력 손실 저감에 대한 수치해석적 연구)

  • Seo, Dong-Kyun;Lee, Jung-Hoon;Hwang, Jung-Ho;Kim, Kwang-Soo;Kim, Kang-Dae;Kim, Dong-Soo
    • Journal of the Korean Institute of Gas
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    • v.14 no.2
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    • pp.47-52
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    • 2010
  • The development of energy saving system with pressure regulator has recently been received interests. Since the internal geometry in the pressure regulator is small and complex, the frictional loss in it is critical. In this study, the pressure loss with tip size, tip position, and mass flow was investigated using numerical approaches(CFD). The aimed reduction in pressure were achieved as the ratio of t/T was more than 0.8. In addition, there was no effect of the tip position.

A Study on Dynamic Analysis and Friction Loss of Swash Plate Compressor (사판식 압축기의 동적 해석 및 마찰손실에 관한 연구)

  • 김태종
    • Tribology and Lubricants
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    • v.14 no.3
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    • pp.65-73
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    • 1998
  • A dynamic analysis and friction loss of non-variable swash plate compressor are studied theoretically. Rotating swash plate and reciprocating pistons are modelled kinematically, and forces and torques acting on rotor-bearing system are analyzed. Then, friction losses on 4 roller bearings, 10 sliding parts between swash plate and shoes, and 10 lubricating surfaces between cylinders and pistons are calculated. On each frictional element of sliding surfaces and roller bearings, the same friction loss is obtained, respectively.

The Effects of Design Parameters on the Friction Characteristics in the Valve Train System

  • Kim, Ji-Young;Han, Dong-Chul;Cho, Myung-Rae
    • KSTLE International Journal
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    • v.2 no.1
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    • pp.75-79
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    • 2001
  • This paper is a report on the parametric study of the friction characteristics on the direct acting type OHC valve train system. The numerical simulation was performed by using the IV-TAP. Dynamic analysis by using the lumped mass method was previously performed to define the acting load. The friction characteristics were analyzed by using the partial asperity contact model. The effects of operating conditions and major design parameters on the total driving torque were investigated. From the analytical prediction, it is found that valve spring stillness, surface roughness, and base circle radius are the main factors to reduce the frictional loss on the valve train system.

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Optimum Design of Hermetic Compressor Joumal Bearing with Alternative Refrigerant Application (대체냉매 적용에 따른 밀폐형 압축기 저널베어링의 최적설계)

  • 이규한;김정우;이장희
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.218-227
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    • 1998
  • Present study is undertaken to optimize the lubrication reliability and frictional loss of the dynamically-loaded journal bearing in hermetic reciprocating compressor with alternative refrigerant R600a application. Thermodynamic and dynamic analysis has been conducted to investigate cylinder pressure variations by substitution alternative refrigerant R600a for R12. The modeling of the dynamics of the compressor mechanism has been performed with lumped mass method. A mathematical model is developed for analyzing the dynamics of the journal bearing system with the mobility method. It takes into account the effects of the refrigerant species, aspect ratio, clearance ratio and surface roughness. A corresponding computer program is described which enables to obtain the minimum film thickness and frictional loss. Design optimization is graphically performed by parametric studies of the aspect ratio and clearance ratio.

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Friction Power Loss Reduction for a Marine Diesel Engine Piston (박용엔진 피스톤 스커트 프로파일 변경에 의한 마찰손실(FMEP) 저감 연구)

  • An, Sung Chan;Lee, Sang Don;Son, Jung Ho;Cho, Yong Joo
    • Tribology and Lubricants
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    • v.32 no.4
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    • pp.132-139
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    • 2016
  • The piston of a marine diesel engine works under severe conditions, including a combustion pressure of over 180 bar, high thermal load, and high speed. Therefore, the analyses of the fatigue strength, thermal load, clamping (bolting) system and lubrication performance are important in achieving a robust piston design. Designing the surface profile and the skirt ovality carefully is important to prevent severe wear and reduce frictional loss for engine efficiency. This study performs flexible multi-body dynamic and elasto-hydrodynamic (EHD) analyses using AVL/EXCITE/PU are performed to evaluate tribological characteristics. The numerical techniques employed to perform the EHD analysis are as follows: (1) averaged Reynolds equation considering the surface roughness; (2) Greenwood_Tripp model considering the solid_to_solid contact using the statistical values of the summit roughness; and (3) flow factor considering the surface topology. This study also compares two cases of skirt shapes with minimum oil film thickness, peak oil film pressure, asperity contact pressure, wear rate using the Archard model and friction power loss (i.e., frictional loss mean effective pressure (FMEP)). Accordingly, the study compares the calculated wear pattern with the field test result of the piston operating for 12,000h to verify the quantitative integrity of the numerical analysis. The results show that the selected profile and the piston skirt ovality reduce friction power loss and peak oil film pressure by 7% and 57%, respectively. They also increase the minimum oil film thickness by 34%.

Influence of Groove Location on Lubrication Characteristics of the Piston and Cylinder in a Linear Compressor (그루브 위치가 리니어 압축기용 피스톤과 실린더의 윤활특성에 미치는 영향)

  • Jeon, W.J.;Son, S.I.;Lee, H.;Kim, J.W.;Kim, K.W.
    • Tribology and Lubricants
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    • v.32 no.1
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    • pp.24-31
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    • 2016
  • In this paper hydrodynamic lubrication analysis is carried out to investigate the effects of groove location on the lubrication performance of a piston and cylinder system in a linear compressor. The rectangle shaped grooves having a constant groove depth and width are applied on the lubrication area of the piston. The Universal Reynolds equation is used to calculate the oil film pressure, and the Elrod algorithm with the finite different method is used to solve the governing equation. The JFO boundary condition is applied to predict cavitation regions. Transient analysis for different locations of the grooves on the piston is carried out using the typical operating condition of the linear compressor in order to estimate the variations of frictional power losses and minimum film thicknesses. When the grooves are applied on the lubrication area, both the frictional power loss and the minimum film thickness decrease. The frictional power loss can be reduced effectively, while maintaining a minimum film thickness to enable the piston operation without direct contact with the cylinder surface, by means of choosing a proper location of the grooves. The optimum location of the grooves to improve a lubrication performance depends on the operation condition or the system requirements specification.

An Experimental Study on The Frictional Loss of Stress in The Prestressing Tendons (PS 긴장재의 마찰손실량에 관한 실험적 연구)

  • 정배근;한경봉;박선규
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.417-422
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    • 2000
  • In prestressed concrete structures, determining serviceability and safety it is important to exactly calculate effective prestress force acting on structures. for the determination of effective prestress force, friction loss of the prestressing tendon should be decided exactly, but it is very difficult to measure the exact prestress force on the site and there is no actual field data. Therefore the friction loss coefficient recommended by the specification is not verified. in this paper, the friction loss standard PSC-Beam will be investigated, and is will be found what kind of relationship between the specification and the site. The results from this study can be summarized as follows. For jacking at both ends, actual intial prestress force in the center section of PCS-Beam was about 1.61% larger than theoretical initial prestress force and for hacking at one end, actual initial prestress force was approximate 4.9% lower than theoretical initial prestress force. Thus, for the exact calculation of friction loss, friction coefficient should be modified according to jacking methods.

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Investigation of the Tribological Effects of the Auxiliary Inner Ring for Piston Shoes at Low Speeds (저속에서 피스톤 슈 내부 보조 링의 윤활 효과 분석)

  • Lee, S.L.;Kim, J.H.;Hong, Y.S.;Kim, B.K.;Moon, J.S.;Moon, J.H.
    • Journal of Drive and Control
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    • v.12 no.2
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    • pp.21-26
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    • 2015
  • In order to design a swash plate type pump for electro-hydrostatic actuators the performance of the hydrostatic piston shoe bearings in the low speed range needs to be examined, since the pump operates frequently at low speeds, compensating for position control errors as a control element. As a common practice, piston shoes are equipped with inner rings as an auxiliary element to enhance their tribological performance. In this paper, the effects of the inner rings of the piston shoes on the frictional loss and leakage flow rate were investigated, where three piston shoe models, with different inner ring shapes and different inlet orifice sizes, were integrated. The test results showed that a large inner ring and small inlet orifice were advantageous for reducing both the frictional loss and leakage flow rate; this could also be confirmed by computational analyses.