• Title/Summary/Keyword: frictional bearing

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THERMAL FRICTION TORQUE CHARACTERISTICS OF STAINLESS BALL BEARINGS

  • Lee, Jae-Seon;Kim, Ji-Ho;Kim, Jong-In
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.289-290
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    • 2002
  • Stainless steel ball bearings are used in the control element drive mechanism and driving mechanisms such as step motor and gear boxes for the integral nuclear reactor, SMART. The bearings operate in pressurized pure water (primary coolant) at high temperature and should be lubricated with only this water because it is impossible to supply greases or any additional lubricant since the whole nuclear rector system should be perfectly sealed and the coolant cannot contain ingredients for bearing lubrication. Temperature of water changes from room temperature to about 120 degree Celsius and pressure rises up to 15MPa in the nuclear reactor. It can be anticipated that the frictional characteristics of the ball bearings changes according to the operating conditions, however little data are available in the literature. It is found that friction coefficient of 440C stainless steel itself does not change sharply according to temperature variation from the former research, and the friction coefficient is about 0.45 at low speed range. In this research frictional characteristics of the assembled ball bearings are investigated. A special tribometer is used to simulate the axial loading and the bearing operating conditions, temperature and pressure in the driving mechanism in the nuclear reactor. Highly purified water is used as lubricant ‘ and the water is heated up to 120 degree Celsius and pressurized to 15MPa. Friction force is monitored by the torque transducer.

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Testing of Load Capacity of a Foil Thrust Bearing

  • Kim, Choong Hyun;Park, Jisu
    • Tribology and Lubricants
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    • v.34 no.6
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    • pp.300-306
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    • 2018
  • In this study, the performance of foil thrust bearings was investigated by performing bearing take-off and load capacity tests, using an in-house designed and manufactured vertical bearing test rig. The mean take-off rotational speed and maximum load capacity of the bearing specimen were ~18,000 rpm and ~80 kPa, respectively. The vertical bearing test rig was observed to yield higher coefficients of friction and frictional torques than a horizontal bearing test rig under identical test conditions. This was a result of its structural characteristics, in that the bearing specimen is placed atop the thrust runner, which keeps it from being separated from the runner after the bearing take-off. In addition, bearing take-off was observed at a higher runner rotational speed as this structure keeps air from flowing between the top foil and runner surfaces, which requires a higher runner speed. The parallel alignment between the bearing specimen and runner surfaces can be maintained within a certain range more easily in a vertical test rig than in a horizontal test rig. Because of these advantages, Korean Industrial Standard, KS B 2060, recommends a vertical bearing test rig as the standard test device for foil thrust bearings.

Finite Element Analysis on the Shaft Fitting to Inner Raceway of Radial Ball Bearing (레이디얼 볼베어링의 내륜 끼워맞춤에 관한 유한요소해석)

  • Ko, Byung-Du;Lee, Ha-Sung
    • Design & Manufacturing
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    • v.6 no.1
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    • pp.45-51
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    • 2012
  • The main goal of this paper is to establish an interference tolerance for determining optimal amount of clearance in the shaft-bearing system supported by radial ball bearings. The 2-D frictional contact model was employed for the FE analysis between the shaft and the inner raceway. Several examples were simulated using different material properties for the solid shaft. Efforts were focused on the deformation applied in the radial direction to select suitable bearings. The analysis results showed that the initial axial preload applied on the bearings plays a significant role to reduce bearing fatigue life. The proposed design parameters obtained by numerical simulations can approximately predict a rate of bearing life reduction as a function of shaft diameter ratio. This analysis can also be used to calculate the optimal initial radial clearance in order to obtain a shaft-bearing system design for high accuracy and long life.

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Operating Characteristics of Counterrotating Floating Ring Journal Bearings (역회전 프로팅링 저어널베어링의 운전특성)

  • 정연민;김경웅
    • Tribology and Lubricants
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    • v.7 no.1
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    • pp.28-34
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    • 1991
  • The performance of the counterrotating floating ring journal bearing is analysed with isothermal finite bearing theory. The effect of counterrotating speed of the sleeve on the performance of the bearing is investigated. It is shown that counterrotating floating ring journal bearings properly designed can have considerable load capacity at the same counterrotating speed, while conventional circular journal bearing with one fluid film cannot. Investigating the relationship between the frictional torques on the ring due to the inner and outer films and the rotational speed of the ring, the stability of the equilibrium state is identified and the operating characteristics of the counterrotating floating ring journal bearing according to the method of acceleration or deceleration of the rotational speeds of the journal and sleeve are clarified. It is theoretically confirmed that floating ring journal bearings can be used in counterrotating journal-bearing system and become good substitutes for rolling bearings in counterrotating systems.

CFD-Based Flow Analysis of Rolling Elements in Water-Lubricated Ball Bearings (CFD를 이용한 수윤활 볼베어링의 구름 요소 주위의 마찰 토크분석)

  • Jo, Jun Hyeon;Kim, Choong Hyun
    • Tribology and Lubricants
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    • v.29 no.4
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    • pp.218-222
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    • 2013
  • Water-lubricated ball bearings consist of rolling elements, an inner raceway, an outer raceway, a retainer, and an operating lubricant. In the water environment, ball bearings are required to sustain high loads at high speeds under poorly lubricated conditions. For the analysis of bearing behavior, friction torque is considered as the main factor at various flow rates, rotating speeds, and roughnesses between the rolling element and raceways. When the bearing operates at high rotating speeds, the friction torque between the raceway and rolling elements increases considerably. This frictional torque is an important factor affecting bearing reliability and life cycle duration. For understanding the flow conditions in the inner part of the bearing, this study focuses on the flow around the rotating and revolving rolling elements. A simple model of fluid flow inside the ball bearing is designed using the commercial CFD program ANSYS.

Characteristics of Pullout Behavior of Soil Improvement(SI) Anchor (지반개량(SI)앵커의 인발거동특성)

  • 임종철;홍석우;송무효;강낙안
    • Geotechnical Engineering
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    • v.14 no.6
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    • pp.139-151
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    • 1998
  • SI anchor means the soil improvement anchor. The ground for supporting anchor is improved by JSP, and as a result, SI anchor body has about 80cm in diameter. SI anchor shows high pullout resistance by the frictional force between anchor body and ground, and the bearing capacity of anchor body. Especially the frictional force increases very much with increasing diameter of anchor body improved by JBP. In this study, model and field tests are made to analyse the mechanism of pullout resistance of SI anchor. Through model tests for the SI anchor in air dried sandy ground, strain fields of ground around SI anchor surface are analysed by a photo analysis method using the latex membrane on the wall of soil tank. The results of field tests are analysed by the strains measured by 10 strain gages attached on the inner wall of specially designed PVC pipe embedded in anchor body, and the strains of anchor body are also measured in the model tests.

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A Study on Efficiency of Tapered Roller Bearing for an Automatic Transmission (승용차 자동변속기용 테이퍼 롤러 베어링의 효율개선 연구)

  • Lee, In-Wook;Han, Sung Gil;Shin, Yoo In;Song, Chul Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.5
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    • pp.30-36
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    • 2018
  • Automotive fuel efficiency regulations and air pollution control are hot issues of recent years in the automotive industry. To solve these regulation problems, many studies are continuing to improve the transmission efficiency of transmissions. Tapered roller bearings are useful to improve the transmission efficiency in the recent automobile parts. The frictional losses in the tapered roller bearings are mainly composed of the rolling friction and the sliding friction, and are dependent upon the load, the lubrication, the rotation speed of bearings, and etc. In this paper, the operating conditions of the transmission are defined and then the power losses of each bearing are calculated. In addition, improvement options are suggested after identifying the design factors influenced much by the improvement effect of power loss under the operating conditions of each bearing. We compare the power losses of the entire transmission system due to bearing improvements by comparing the friction losses between the original design and the improved design. Lastly, it is shown that the calculated power losses are valid by comparing the test values and the theoretical values for the frictional torque characteristics of the original and improved bearings.

Bearing Capacity of SDA Augered Piles in Various Grounds Depending on Water-Cement Ratio of Cement Milk (시멘트밀크 배합비에 따른 다양한 지반 내 SDA매입말뚝의 연직지지력)

  • Hong, Won-Pyo;Lee, Jae-Ho;Chai, Soo-Geun
    • Journal of the Korean Geotechnical Society
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    • v.24 no.5
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    • pp.37-54
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    • 2008
  • The standard construction manual of the SDA (Separated Doughnut Auger) piling method was proposed so that the resisting capacity of the augered piles could work effectively. 438 dynamic pile load tests were performed on 379 test piles, which were installed at 36 sites in Korea by the SDA piling method with application of various water-cement ratio of cement milks. The dynamic pile load test results showed that the bearing capacity of the SDA augered piles depended on the water-cement ratio of cement milks. And couple of the formulas were presented according to water-cement ratio and various grounds to estimate quantitatively both the unit end bearing and the unit frictional capacity of the SDA augered piles. It was also considered that the water-cement ratio of cement milks exerts an influence on the bearing capacity of the SDA augered piles. The presented formulas were compared with the existing formulas, which were presented by several standard design codes to design the augered piles.

A Study on the Reliability of an Air Foil Journal Bearing for High Speed Turbomachinery (고속 터보기계용 공기 포일 저널 베어링의 신뢰성에 관한 연구)

  • Lee, Yong-Bok;Kim, Tae-Ho;Kim, Chang-Ho;Lee, Nam-Soo
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.199-206
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    • 2002
  • This paper describes a reliability characteristics of an air foil journal bearing for high speed turbomachinery at room temperature. To verify the reliability of air foil journal bearing, lift-off characteristics, load carrying capacity, and 10,000 cycle start-stop test were performed with motor driven test rig. Lift-off test shows the relationship between the rotating speed of the shaft and the frictional torque with bearing surface. About load carrying capacity, the tested air foil journal bearing produced a load capacity of 500N at an operating speed of 15,000rpm, which is compared with results of numerical analysis and empirical coefficients. Finally, The trends in change of start torque, stop torque, and bearing temperature were shown during 10,000 cycle start-stop test of an air foil journal bearing. from the results of this work, an air foil bearing will be done well, as a supported bearing for high speed turbo-compressor.

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