• Title/Summary/Keyword: friction.

Search Result 8,343, Processing Time 0.037 seconds

On the Instantaneous and Average Piston Friction of Swash Plate Type Hydraulic Axial Piston Machines

  • Jeong, Heon-Sul;Kim, Hyoung-Eui
    • Journal of Mechanical Science and Technology
    • /
    • v.18 no.10
    • /
    • pp.1700-1711
    • /
    • 2004
  • Piston friction is one of the important but complicated sources of energy loss of a hydraulic axial piston machine. In this paper, two formulas are derived for estimating instantaneous piston friction force and average piston friction moment loss. The derived formula can be applicable for piston guides with or without bushing as well as for axial piston machines of motoring and pumping operations. Through the formula derivation, a typical curve shape of friction force found from several experimental measurements during one revolution of a machine is clearly explained in this paper that it is mainly due to the equivalent friction coefficient dependent on its angular position. Stribeck curve effect can easily be incorporated into the formula by replacing outer and inner friction coefficients at both edges of a piston with the coefficient given by Manring (1999) considering mixed/boundary lubrication effects. Novel feature of the derived formula is that it is represented only by physical dimensions of a machine, hence it allows to estimate the piston friction force and loss moment of a machine without hardworking experimental test.

Analysis of Friction Coefficient Dependent on Variation of Steel Grade and Reduction Ratio in High Temperature Rolling Process (고온압연공정에서 강종 및 감면율 변화에 따른 마찰계수 변화 분석)

  • Her, J.;Lee, H.J.;Na, D.H.;Lee, Y.
    • Transactions of Materials Processing
    • /
    • v.18 no.5
    • /
    • pp.410-415
    • /
    • 2009
  • Experimental and numerical studies were performed to examine the effect of material temperature and reduction ratio on friction coefficient during hot flat rolling. We carried out a single pass pilot hot flat rolling test at the temperatures range of $900{\sim}1200^{\circ}C$ and measured the spread of deformed material while reduction ratio varied from 20% to 40%. Materials used in this study were a high carbon steel and two alloy steels. The dimension of specimen used in hot rolling experiment was $50mm{\times}50mm{\times}300mm$. We performed a series of finite element simulation of the hot rolling process to compute the friction coefficient change in terms of steel grade and reduction ratio. Results showed that temperature dependency of friction coefficient is not noteworthy but the effect of reduction ratio on friction coefficient is quite large. For high carbon steel, friction coefficient at reduction ratio of 30% is lower than that at that of 20%. Meanwhile friction coefficient at reduction ratio of 40% was one and half times large compared with that at that of 20%. The effect of steel grade on friction coefficient was significant when reduction ration was large, e.g., 40%.

The Measuring Methodology of Friction Coefficient between Ice and Ship Hull (빙-선체 마찰계수 측정 기법)

  • Cho, Seong-Rak;Chun, Eun-Jee;Yoo, Chang-Soo;Jeong, Seong-Yeob;Lee, Chun-Ju
    • Journal of the Society of Naval Architects of Korea
    • /
    • v.48 no.4
    • /
    • pp.363-367
    • /
    • 2011
  • In this paper, friction coefficients between ices and model ship were studied in order to predict the resistance of ice. The friction coefficient is a dimensionless scalar value which describes the ratio of the force of friction between two bodies and the force pressing them together. The coefficient of friction depends on the materials, roughness on surface, lubrication, etc. We tested and analyzed the friction coefficient for the development of the test methodology. The friction coefficient for ice model test is very dominant to predict the ship performance, so every ice tank uses their own painting technique. In this study, the friction coefficient with changing the moving speed of ice was studies by using a flat plates which were made by the MOERI's paining technique and the basic research for the developing the paining methodology in the MOERI ice model basin was carried out.

Engine Friction Reduction Through Liner Rotation (회전 라이너를 이용한 엔진 마찰저감)

  • Joo Shinhyuk;Kim Myungjin;Matthews Ronald D.;Chun Kwang-Min
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.14 no.1
    • /
    • pp.31-38
    • /
    • 2006
  • Cylinder liner rotation is a new concept for reducing piston assembly friction in the internal combustion engine. The purpose of cylinder liner rotation is to reduce the occurrence of boundary and mixed lubrication friction in the piston assembly. This paper reports the results of experiments to quantify the potential of the rotating liner engine. A GM Quad-4 SI engine was converted to single cylinder operation and modified for cylinder liner rotation. The hot motoring method was used to compare the friction loss between the baseline engine and the rotating liner engine. Additionally, tear-down tests were used to measure the contribution of each engine component to the total friction torque. The cycle-averaged motoring torque of the RLE represents a $23\~31\%$ friction reduction compared to the baseline engine for hot motoring tests. Through tear down tests, it was found that the piston assembly friction of the baseline engine is reduced from $90\%$ at 1200 rpm to $71\%$ at 2000 rpm through liner rotation.

Kinetic Friction of Grains on Surfaces (곡물의 동마찰계수 측정에 관한 연구)

  • 김만수;이동호
    • Journal of Biosystems Engineering
    • /
    • v.1 no.1
    • /
    • pp.49-54
    • /
    • 1976
  • No reliable basic data were available on the kinetic friction coefficients between grains and frictional surfaces being used in grain handling equipments in Korea. In order to determine appropriate kinetic friction coefficient between three grains (Tongil, Jinheung, barley) and two surfaces at four levels of moisture content of grain, the laboratory tests using the newly designed experimental apparatus and strain gage measuring system were carried out, and the relationship among factors that affect kinetic friction coefficients of grains were analyzed. The results of this study are summarized as follows ; 1. Kinetic friction coefficient of samples being tested was dependent on surfaces and moisture content of grains . The ranges of them were 0.369-0.512 for Tongil variety , 0.347-0.469 for Jinheung variety, and 0.360-0.502 for barley, respectively. 2. There was a little difference of kinetic friction coefficients between two varieties of rice at the same testing conditions. Because the interaction had been large among treatments , each value of kinetic friction coefficient determined in this study should be used only for the corresponding conditions in this study . 3. Kinetic friction coefficients in creased linearly with increase in moisture content of grains and their regression equations were shown in Table.4. 4. Kinetic friction coefficients on a PVC surfaces was shown a little lower values than on the steel surfaces at various moisture levels, but especially in Jinheung and barley, a big difference was shown.

  • PDF

A study on the effect of flat plate friction resistance on speed performance prediction of full scale

  • Park, Dong-Woo
    • International Journal of Naval Architecture and Ocean Engineering
    • /
    • v.7 no.1
    • /
    • pp.195-211
    • /
    • 2015
  • Flat plate friction lines have been used in the process to estimate speed performance of full-scale ships in model tests. The results of the previous studies showed considerable differences in determining form factors depending on changes in plate friction lines and Reynolds numbers. These differences had a great influence on estimation of speed performance of full-scale ships. This study was conducted in two parts. In the first part, the scale effect of the form factor depending on change in the Reynolds number was studied based on CFD, in connection with three kinds of friction resistance curves: the ITTC-1957, the curve proposed by Grigson (1993; 1996), and the curve developed by Katsui et al. (2005). In the second part, change in the form factor by three kinds of friction resistance curves was investtigated based on model tests, and then the brake power and the revolution that were finally determined by expansion processes of full-scale ships. When three kinds of friction resistance curves were applied to each kind of ships, these were investigated: differences between resistance and self-propulsion components induced in the expansion processes of full-scale ships, correlation of effects between these components, and tendency of each kind of ships. Finally, what friction resistance curve was well consistent with results of test operation was examined per each kind of ships.

A Study on the Evaluation of the Friction and Wear Properties for Normalized Ductile Cast Iron (노멀라이징 열처리한 구상 흑연 주철의 마찰.마모특성 평가에 관한 연구)

  • 김윤해
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.23 no.4
    • /
    • pp.440-446
    • /
    • 1999
  • This study is mainly concerned with the friction and wear properties for the specimens of crank shaft which are made of ductile cast iron. The friction and wear tests were carried out for the nor-malized ductile cast iron specimens and their properties were compared with each other at reheat-ing temperatures(550^{\circC,\; 600^{\circ}C,\; 650^{\circ}$) and in dry condition at different friction velocity(0.94 m/s 1.88m/s 2.83m/s) range. After austenized at $910^{\circ}C$ it is observed that the higher the reheating temperature is the hardness becomes decrease which is supposedly attributed to the fact that the amount of pearlite austenite matrix is rduced by reheating after normalizing and that as the reheating temperature goes up the pearlite generated is less and the interval between the pearlites were widened at last to make pearlite globular. At the low velocity the friction coefficient increase in the beginning and gets stabilized as the sliding distance increases. As the friction velocity grows the friction coefficient decreases suppos-edly since the abrasive wear is heavier at low velocity than at the high velocity as the friction tem-perature at low velocity is lower than at high velocity.

  • PDF

Characteristics of Friction Welding of Bulk Metallic Glass Rods and Tubes (벌크 비정질 금속 봉재 및 튜브재의 마찰접합 특성)

  • Shin, Hyung-Seop;Park, Jung-Soo;Jung, Yoon-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.33 no.7
    • /
    • pp.687-692
    • /
    • 2009
  • The friction welding of Zr-based bulk metallic glass (BMG) rods and tubes to similar BMGs, and to crystalline metals were performed. An infrared thermal imager (FLIR-Thermal Cam SC-2000) was used to measure the temperature distribution at joining interface of the specimens during friction welding. All BMGs adopted in this study showed a successful friction joining to similar BMG. The shape of the protrusion formed at the weld interface were examined. In order to characterize the friction weld interface, the micrographic observation and the X-ray diffraction analysis on the weld cross-section were carried out. The obtained results were discussed based on the temperature distribution measured at the weld interface A successful joining of the BMGs to crystalline metals could be obtained for certain pairs of the material combination through the precise control of the friction condition. The residual strength after dissimilar friction welding of BMG was evaluated by the four-point bending test and compared with the cases of friction welding to similar materials.

Characteristic of the Wear and Lubrication using the Friction Froce Measurement in CMP Process (CMP 공정에서 마찰력 측정을 통한 마멸 및 윤활 특성에 관한 연구)

  • Park, Boum-Young;Kim, Hyoung-Jae;Seo, Heon-Deok;Kim, Goo-Youn;Lee, Hyun-Seop;Jeong, Hae-Do
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2004.07a
    • /
    • pp.231-234
    • /
    • 2004
  • Chemical mechanical polishing(CMP) process was studied in terms of tribology in this paper. CMP performed by the down force and the relative motion of pad and wafer with the slurry is typically tribological system composed of friction, wear and lubrication. The piezoelectric quartz sensor for friction force measurement was installed and the friction force was detected during CMP process. Various coefficient of friction was attained and analyzed with the kind of pad, abrasive and the abrasive concentration. The lubrication regime is also classified with ${\eta}v/p(\eta,\;v\;and\;p;$ the viscosity, relative velocity and pressure). Especially, the co-relation not only between the friction force and the removal per unit distance but also between the coefficient of friction and within-wafer-nonuniformity was estimated.

  • PDF

The Changes of Transfer film and friction Characteristics with the Relative Amounts of Raw Materials (자동차용 마찰재에서 각 원료의 상대량에 따른 전이막 형성 및 마찰특성의 변화)

  • Cho, Min-Hyung;Lee, Jae-Young;Kim, Dae-Hwan;Cheong, Geun-Joong;Choi, Chun-Rak;Jang, Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 2001.06a
    • /
    • pp.271-280
    • /
    • 2001
  • An NAO friction material (low-steel type) containing 15 ingredients was investigated to study the role of transfer film on the friction characteristics. The friction material specimens with extra 100% of each ingredient were tested using a pad-on-disk type tribotester. A non-destructive method of measuring the transfer film was developed by considering the electric resistance of the transfer film. Results showed that solid lubricants and iron powder assisted transfer film formation on the rotor surface. Average friction coefficient was independent of transfer film thickness in this experiment. On the other hand, the thick transfer film on the rotor surface reduced the amplitude of friction oscillation under temperature conditions ( 250$^{\circ}C$) that transfer film forms.

  • PDF