• 제목/요약/키워드: friction tester

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Effect of Humidity on Friction Characteristics of Automotive Friction Materials

  • Kim, Seong-Jin;Lee, Jae-Young;Jang, Ho
    • KSTLE International Journal
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    • 제2권2호
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    • pp.150-153
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    • 2001
  • The effects of humidity on friction performance of automotive brake materials were studied using a pad-on-disk type friction tester. Three different friction materials based on a simple formulation were investigated by changing the solid lubricant graphite, MoS$_2$, and Sb$_2$S$_3$. Friction materials without solid lubricants were also examined to study the effect of other ingredients in the matrix on humidity. The friction material containing graphite was strongly affected by the humidity showing lower friction coefficient at high humidity level than other conditions. On the other hand, the friction material containing MoS$_2$exhibited higher friction coefficient at initial stage under high humidity level. The friction material without solid lubricant or with Sb$_2$S$_3$ was not affected by humidity conditions. However, the friction material containing barite showed strong speed dependence.

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자동차용 마찰재에 사용되는 고체윤활제의 성분비에 따른 마찰 밀 마모 특성에 관한 연구 (Investigation of Friction and Wear Characteristics of Automotive friction Materials containing different relative amounts of solid lubricants(Graphite, MoS$_2$, and Sb$_2$S$_3$))

  • 최낙천;장호
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1999년도 제29회 춘계학술대회
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    • pp.265-271
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    • 1999
  • The effects of solid lubricants on wear and friction characteristics of friction materials were studied using a pad-on-disk type friction tester. Friction materials with four different formulations containing different relative amounts of solid lubricants(graphite, MoS$_2$, and Sb$_2$S$_3$) were investigated. Results of this work showed that each formulation with different lubricants had unique friction characteristics. Friction material containing rich MoS$_2$ showed excellent friction stability at different friction conditions. However friction material containing rich Sb$_2$S$_3$revealed high wear of friction materials.

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고성능 금속마찰재의 트라이볼로지적 특성 (Tribological Characteristics for High Perfomance Metallic Friction Materials)

  • 김석삼;김재호;안효준
    • Tribology and Lubricants
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    • 제14권1호
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    • pp.45-53
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    • 1998
  • Friction and wear test for two kinds of Cu-based sintered metallic friction material against cast iron disk was carried out by plate-on-disk type friction and wear tester to investigate the friction and wear characteristics of brake system in severe condition. In this experimental study, the counter specimen was cast iron which is being used generally in brakes of heavy duty equipments. Test friction materials were A type which was manufactured by foreign company and B type by domestic company. Friction coefficient and wear volume were measured and compared with each other. The experiment was performed under room temperature. The worn surface of cast iron disk and friction material were observed by scanning electron microscope. The temperature of surface of disk was measured continuously by the non-contacting thermometer. It was found that A type friction material had stable friction coefficient over the wide range of sliding condition, but B type friction material had unstable friction coefficient and lower value of 0.2 under the severe sliding condition.

자동차용 마찰재에 사용되는 결합제와 강화섬유에 따른 마찰 및 마모특성에 관한 연구 (A Study of Binder Resins and Reinforcing Fibers in Automotive Friction Materials on Friction and Wear)

  • 김성진;장호
    • Tribology and Lubricants
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    • 제15권4호
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    • pp.314-320
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    • 1999
  • Friction and wear characteristics of phenolic resin-based friction materials reinforced with aramid pulp and potassium titanate were investigated using a pad-on-disk type friction tester. Friction characteristics such as friction stability, thermal stability, and wear rate varied according to the type of phenolic resins and the relative amount of aramid pulp and potassium titanate. The modified novolac resin-based friction materials showed better heat resistance and friction stability than those with the unmodified(straight) novolac resin. Compared with friction materials filled with potassium titanate or aramid pulp only, the friction materials reinforced with both aramid pulp and potassium titanate showed good friction stability and wear resistance. Increment of aramid pulp from 10 to 20 vol.% however, showed little difference in friction stability.

고체윤활막 형상에 따른 마찰특성의 변화에 관한 연구 (A Study of Friction Characteristics according to the Morphology of Solid Transfer Film)

  • 임현우;장호
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2000년도 제32회 추계학술대회 정기총회
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    • pp.310-317
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    • 2000
  • Tribological properties of friction materials containing different volume ratios of solid lubricants (graphite and MoS$_2$) were studied using a pad-on-disk type friction tester. Morphology and thickness of the friction film were carefully examined to correlate the friction performance with the property of the friction film. Results showed that the friction materials containing 16vo1. % of graphite and 5 vol. % of MoS$_2$exhibited best friction stability among others. In particular, the thickness of the friction film decreased as the amount of MoS$_2$increased and severe friction oscillation was observed when the friction material contained MoS$_2$only (21 vol. %). Microscopic observations and friction tests suggested that the coherent thick transfer film improved the friction stability.

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동계 소결마찰재의 소결조건에 따른 마찰특성 고찰 (The Effect of Sintering Condition On Tribological Behavior in the Cu-Base Sintered Friction Materials)

  • 김상호;김기열;정진현;이범주;정동윤
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1997년도 제25회 춘계학술대회
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    • pp.53-61
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    • 1997
  • The effect of sintering condition on tribological behavior in the Cu-base sintered friction materials was studied through pin-on-disk type wear tester. Especially, the experiment was focused on making a comparative study between presstwed sintering and pressureless sintering. Pressureless sintering process showes more stable friction coefficient and lower wear rate than pressure sintering process. This result is related to pore size and density of pore in the sintered materials.

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경계윤활 상태에서의 금속재료의 마찰 및 마멸 특성 (Characteristics of friction and wear of the metals in boundary lubrication)

  • 류종관;김대은
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제27회 춘계학술대회
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    • pp.256-262
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    • 1998
  • Many lubricated systems experience boundary, lubrication condition during operation. However, the friction and wear characteristics of boundary lubrication are not clearly understood. In this work the factors which affect the friction and wear between boundary lubricated metallic surfaces are investigated. Experiments were performed on atuminium, copper, and SM45C with bearing ball using a pin-on disk type tester. The experimental conditions were determined by Taguchi experimental method. From the experimental results, the major factors that influence the friction and wear characteristics of boundary lubrication could be identified.

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자동차용 마찰재에 사5되는 폐놀수지의 종류에 따른 마찰특성의 영향에 관한 연구 (Effects of the Phenolic Resins in the Automotive Friction Materials on Friction Characteristics)

  • 김성진;홍영석;장호
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1999년도 제29회 춘계학술대회
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    • pp.92-100
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    • 1999
  • Friction characteristics of automotive friction materials according to the types of phenolic resin were investigated by using a pad-on-disk type friction tester. Four different simplified friction materials bound with Bakelite$^{TM}$ and Xylok$^{TM}$ phenolic resin were studied in this work. Two different modes of drag test(constant initial temperature test and constant interval test) were employed to analyze the effects of the binders on friction characteristics. Friction materials containing modified Xylok$^{TM}$ resin showed good heat resistance and friction stability. The results also showed that aramid fiber played important roles in improving friction stability and weard wear

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습도에 따른 자동차용 마찰재의 마찰특성에 관한 연구 (Effect of Humidity on Friction Characteristics of Automotive Friction Material)

  • 김성진;최낙천;장호
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제28회 추계학술대회
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    • pp.323-329
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    • 1998
  • The effect of humidity on friction characteristics of friction materials were studied using a pad-on-disk type friction tester. Three different friction materials containing simplified ingredients were investigated by changing the solid lubricant, graphite, MoS$_2$, and $Sb_2S_3$. A friction material without solid lubricant was also examined to study the effect of ingredients in the matrix on humidity. Friction material containing graphite showed lower friction coefficient at high humidity level than other conditions, however, friction material containing MoS$_2$ indicated higher friction coefficient at initial stage under high humidity level. Friction materials without solid lubricant and with $Sb_2S_3$ were little affected by humidity conditions.

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Test Results of Friction Factor for Round-Hole Roughness Surfaces in Closely Spaced Channel Flow of Water

  • Ha, Tae Woong
    • Journal of Mechanical Science and Technology
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    • 제18권10호
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    • pp.1849-1858
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    • 2004
  • For examining friction-factor characteristics of round-hole pattern surfaces which are usually applied on damper seals, flat plate test apparatus is designed and fabricated. The measurement method of leakage and pressure distribution along round-hole pattern specimen with different hole area is described and a method for determining the Fanning friction factor is discussed. Results show that the round-hole pattern surfaces provide a much larger friction factor than smooth surface, and the friction factor vs. clearance behavior yields that the friction factor generally decreases as the clearance increases unlike the results of Nava's flat plate test. As the hole depth is decreased, the friction factor is increased, and maximum friction factor is obtained for 50% of hole area. Since the present experimental friction factor results show coincident characteristics with Moody's friction factor model, empirical friction factors for round-hole pattern surfaces are obtained by using the Moody's formula based on curve-fit of the experimental data. Results of Villasmil's 2D CFD simulation support the present experimental test result.