• Title/Summary/Keyword: friction stir welding

검색결과 305건 처리시간 0.032초

Mechanical properties of friction stir welded aluminum alloys 5083 and 5383

  • Paik, Jeom-Kee
    • International Journal of Naval Architecture and Ocean Engineering
    • /
    • 제1권1호
    • /
    • pp.39-49
    • /
    • 2009
  • The use of high-strength aluminum alloys is increasing in shipbuilding industry, particularly for the design and construction of war ships, littoral surface craft and combat ships, and fast passenger ships. While various welding methods are used today to fabricate aluminum ship structures, namely gas metallic arc welding (GMAW), laser welding and friction stir welding (FSW), FSW technology has been recognized to have many advantages for the construction of aluminum structures, as it is a low-cost welding process. In the present study, mechanical properties of friction stir welded aluminum alloys are examined experimentally. Tensile testing is undertaken on dog-bone type test specimen for aluminum alloys 5083 and 5383. The test specimen includes friction stir welded material between identical alloys and also dissimilar alloys, as well as unwelded (base) alloys. Mechanical properties of fusion welded aluminum alloys are also tested and compared with those of friction stir welded alloys. The insights developed from the present study are documented together with details of the test database. Part of the present study was obtained from the Ship Structure Committee project SR-1454 (Paik, 2009), jointly funded by its member agencies.

Al 6061합금의 마찰교반접합시 접합부의 열거동에 관한 연구 (A Study on the Thermal Behavior of Friction Stir Welding in hi 6061 Alloys)

  • 방한서;김흥주;고민성;김규훈
    • Journal of Welding and Joining
    • /
    • 제20권4호
    • /
    • pp.534-537
    • /
    • 2002
  • In the various industry such as shipbuilding and automobile, etc., Al-alloys are used to reduce weight and improve economical efficiency, and they are mainly utilized in the process of Friction Stir Welding (FSW). A number of studies have been carried out on the metallurgical characteristics of friction stir welding In Al-alloys. However, research on the thermal behavior of FSW by using numerical analysis is not sufficient in the domestic and abroad. In this paper, therefore, numerical simulation was used to find out thermal behaviour of FSW by finite element method. We considered heat source that occurred by friction between tool shoulder including pin and base metal. To confirm the result of simulation, macrostructure is examined and compared after welding. The result of numerical simulation shows that Al-alloy is welded under a melting point of Al around pin by FSW.

마찰교반용접(FSW) 및 마찰교반처리(FSP)의 최신 연구개발 동향 (Recent Research & Development Trend on Friction Stir Welding and Friction Stir Processing)

  • 이광진
    • Journal of Welding and Joining
    • /
    • 제31권2호
    • /
    • pp.26-29
    • /
    • 2013
  • 마찰교반용접(FSW) 및 마찰교반처리(FSP) 기술 관련 국제 심포지움인 'Friction Stir Welding & Processing VII'에서 발표된 연구논문의 내용을 토대로 아래와 같이 최신 연구개발 동향을 정리하였다. ${\cdot}$ 알루미늄합금과 마그네슘합금의 경량금속에 대한 마찰교반용접이 주류를 이루었던 과거와 달리 최근에는 구조용 연강, 고강도강, 초내열합금 및 타이타늄 합금 등의 고융점 금속재료에 대한 마찰교반용접 공정기술 및 툴의 개발이 수행되고 있다. ${\cdot}$ 주조재 표면 조직의 균질화 및 나노 사이즈의 초미세 결정립 조직을 얻기 위한 개질(改質)을 비롯하여 CNTs 및 Graphene 등의 첨단 탄소소재를 판재의 표면에 코팅 또는 판재 내부에 분산시켜 금속기 나노탄소복합재(MMNCC: Metal Matrix Nano Carbon Composites)의 제조 및 기계적 특성 향상을 목적으로 하는 FSP 관련 연구가 다각적으로 수행되고 있다. ${\cdot}$ 마찰교반용접 공정 중의 접합부의 형성 및 금속유동(Metal flow)에 대한 모델링(Modeling) 관련 연구가 다수 진행되고 있으며, 수학적 해석 및 실시간 모니터링을 통한 연구가 의욕적으로 진행되고 있다.

마찰교반 점용접한 A 5052 알루미늄 합금판재의 접합부 특성 (Joint Characteristics of Spot Friction Stir Welded A 5052 Alloy Sheet)

  • 연윤모;이원배;이창용;정승부;송건
    • Journal of Welding and Joining
    • /
    • 제24권1호
    • /
    • pp.71-76
    • /
    • 2006
  • In this study, the microstructure and mechanical properties of spot friction stir welded A 5052 alloy were investigated. Especially, the effect of insertion depth of welding tool on microstructural changes and mechanical properties was investigated in order to obtain the optimum spot friction stir welding condition. The lap shear load of spot friction stir welded A 5052 alloy plates showed lower value at the shallowest insertion depth and increased with tool insertion depth. At 1.6mm, the maximum value of 3.35 kN was obtained, and then dropped to lower load when the insertion depth was deeper. Spot friction stir welded joints showed shear fracture mode at shallower insertion depths and fracture mode changed to plug fracture mode as the insertion depth was deeper.

A16061-T6 마찰교반용접시 핀 형상과 이송속도가 기계적 강도에 미치는 영향에 관한 연구 (A Study on the Effect that Pin Shape and Welding Speed have an Influence on Mechanical Strength in Friction Stir Welding A16061-T6)

  • 박희상;이영호;최원두;고준빈
    • 한국공작기계학회논문집
    • /
    • 제17권4호
    • /
    • pp.22-28
    • /
    • 2008
  • Friction stir welding(FSW) is an relatively new solid state joining process. A1606l-T6 aluminium alloy has gathered wide acceptance in the fabrication of light weight structures requiring a high strength to weight ratio and good corrosion resistance. This friction stir process(FSP) uses a non-consumable tool to generate frictional heat in the abutting surfaces. The welding parameters such as tool rotational speed, welding speed, etc., and tool pin profile playa major role in deciding FSP zone formation in A16061-T6 aluminium alloy. Tow different tool pin profiles have been used to fabricate the joints. The formation of friction stir processed zone has been analysed macroscopically. Tensile properties of the joints have been evaluated and correlated with the friction stir processed zone formation.

마그네슘합금(AZ31B) 판재의 마찰교반 점용접시 접합특성에 미치는 툴 속도의 영향 (Effects of Tool Speed on Joining Characteristics during Friction Stir Spot Welding of Mg-alloy(AZ31B) Sheet)

  • 신형섭;정윤철;최광
    • Journal of Welding and Joining
    • /
    • 제29권2호
    • /
    • pp.80-87
    • /
    • 2011
  • In this study, the friction stir spot welding (FSSW) of Mg alloy sheets has been tried using an apparatus devised with a CNC milling machine to give the precise control of joining condition including tool speed. The probe tool used is made of hard metal and composed of cylindrical shoulder and pin parts. The variation of morphologies formed after the friction stir spot welding depending on the plunge speed of the tool were investigated at each rpm of tool. The history of the temperature distribution and the vertical load induced during the spot welding with friction time were measured by using an Infrared Thermal Imager (THERMA CAMTM SC2000) and a loadcell located below the specimen fixture, respectively. Tensile-shear tests were also performed to evaluate the fracture load of welded specimens. In order to characterize the friction stir spot welding of Mg alloy sheets, the variation of the fracture load was discussed on micrographic observations, temperature distribution during the FSSW according to the plunge speeds of tool.