• Title/Summary/Keyword: friction sliding bearing

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Lubrication Analysis of Infinite Width Slider Bearing with a Micro-Groove: Part 1 - Effect of Groove Position (미세 그루브가 있는 무한폭 Slider 베어링의 윤활해석: 제1보 - 그루브 위치의 영향)

  • Park, TaeJo;Jang, InGyu
    • Tribology and Lubricants
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    • v.35 no.6
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    • pp.376-381
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    • 2019
  • Surface texturing is widely applied to reduce friction and improve the reliability of machine elements. Despite extensive theoretical studies to date, most research has been limited to parallel thrust bearings, mechanical face seals, piston rings, etc. However, most sliding bearings have a convergent film shape in the sliding direction and the hydrodynamic pressure is mainly generated by the wedge action. The results of surface texturing on inclined slider bearings are largely insufficient. This paper is the first part of a recent study focusing on the effect of the groove position on the lubrication performances of inclined slider bearings. We model a slider bearing with one rectangular groove on a fixed pad and analyze the continuity and Navier-Stokes equations using a commercial computational fluid dynamics (CFD) code, FLUENT. The results show that the film convergence ratio and the groove position have a significant influence on the pressure and velocity distributions. There are groove positions to maximize the supporting load with the film convergence ratio and the groove reduces the frictional force acting on the slider. Therefore, the proper groove position not only improves the load-carrying capacity of the slider bearings but also reduces its frictional loss. The present results apply to various surface-textured sliding bearings and can lead to further studies.

The Influence of the Direction of Applied Load(Compression and Uplift) and the Diameter of the Pile on the Pile Bearing Capacity (하중 작용 방향(압축과 인발)과 말뚝의 직경이 말뚝 지지력에 미치는 영향)

  • 이명환;윤성진
    • Geotechnical Engineering
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    • v.7 no.3
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    • pp.51-64
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    • 1991
  • The reliable estimation of pile bearing capacity is essential for the improvement of the re- liability and the cost-effectiveness of the design. There have been numerous pile bearing capacity prediction methods proposed up to now, however, execpt for the estimation made from the result of the pile loading test, not one method is appropriate for the reliable prediction. Due to the considerable time and expenses required to carry out the pile loading test, the test has seldom been utilized. The development of Simple Pile Loading Test(SPLT) which utilizes the pile skin friction as the required reaction force to cause the pile tip settlement, provides a solution to perform more pile loading tests and consequently a more economical pile design is possible. The separate measurement of skin friction and tip resistance during the course of performing SPLT provides a better understanding of the pile behavior than the result of the conventional pile loading test where only the total resistance is measured. On the other hand, there are some points to be clarified in order to apply the test results of SPLT to practical problem. They are the direction of the applied load to mobilize the skin friction and the use of reduced sized sliding core. In this research, both the SPLT and the conventional pile loading test on 406mm diameter steel pipe pile have been performed. From the result, it would be safe to use the measured SPLT skin friction value directly in the design, since the value is somewhat lower than the value measured in the conventional test. It is further assumed that the tip resistance value of the reduced sized sliding core should properly be analysed by taking the incluonce of scale effect into consideration.

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Lubrication Modeling of Reciprocating Piston in Piston Pump with High Lateral Load (강한 측력이 작용하는 피스톤 펌프의 왕복동 피스톤 기구 부에서의 윤활모형에 관한 연구)

  • Shin, JungHun;Jung, DongSoo;Kim, KyungWoong
    • Tribology and Lubricants
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    • v.30 no.2
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    • pp.116-123
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    • 2014
  • The objective of this study is to model and simulate the nonlinear lubrication performance of the sliding part between the piston and cylinder wall in a hydrostatic swash-plate-type axial piston pump. A numerical algorithm is developed that facilitates simultaneous calculation of the rotating body motion and fluid film pressure to observe the fluid film geometry and power loss. It is assumed that solid asperity contact, so-called mixed lubrication in this study, invariably occurs in the swash-plate-type axial piston pump, which produces a higher lateral moment on the pistons than other types of hydrostatic machines. Two comparative mixed lubrication models, rigid and elastic, are used to determine the reaction force and sliding friction. The rigid model does not allow any elastic deformation in the partial lubrication area. The patch shapes, reactive forces, and virtual local elastic deformation in the partial lubrication area are obtained in the elastic contact model using a simple Hertz contact theory. The calculation results show that a higher reaction force and friction loss are obtained in the rigid model, indicating that solid deformation is a significant factor on the lubrication characteristics of the reciprocating piston part.

Energy-balance assessment of shape memory alloy-based seismic isolation devices

  • Ozbulut, O.E.;Hurlebaus, S.
    • Smart Structures and Systems
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    • v.8 no.4
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    • pp.399-412
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    • 2011
  • This study compares the performance of two smart isolation systems that utilize superelastic shape memory alloys (SMAs) for seismic protection of bridges using energy balance concepts. The first isolation system is a SMA/rubber-based isolation system (SRB-IS) and consists of a laminated rubber bearing that decouples the superstructure from the bridge piers and a SMA device that provides additional energy dissipation and re-centering capacity. The second isolation system, named as superelastic-friction base isolator (S-FBI), combines the superelastic SMAs with a flat steel-Teflon bearing rather than a laminated rubber bearing. Seismic energy equations of a bridge structure with SMA-based isolation systems are established by absolute and relative energy balance formulations. Nonlinear time history analyses are performed in order to assess the effectiveness of the isolation systems and to compare their performance. The program RSPMatch 2005 is employed to generate spectrum compatible ground motions that are used in time history analyses of the isolated bridge. Results indicate that SRB-IS produces higher seismic input energy, recoverable energy and base shears as compared to the S-FBI system. Also, it is shown that combining superelastic SMAs with a sliding bearing rather than rubber bearing significantly reduce the amount of the required SMA material.

A Study on the Characteristics of High-Tension Bolted Joints' Behavior due to Surface Condition (표면상태에 따른 고장력볼트 마찰이음부의 거동특성에 관한 연구)

  • Cho, Sun Kyu;Hong, Sung Wook
    • Journal of Korean Society of Steel Construction
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    • v.9 no.3 s.32
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    • pp.421-430
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    • 1997
  • In this study, the static and the fatigue tests were performed with high tension bolted joints, of which the surfaces were spread with inorganic zinc-primer after shot-blast, and milling surface, and steel-natural surface, difference of friction surface condition were examined by comparing the esults of tests. From the result of synthetical investigation of this study. it is proper that using the torque management method in order to introduce design axial force to blots, and the provision of specifications that initial axial forces must be 110% of design axial forces is proper. Decreasing ratio of axial forces to initial force is proportional to common lorgarithms of time progress, it converge constant value after 20 hours, and decreasing ratio is little related to the roughness of friction surface. Sliding coefficient of milling, spreading inorganic zinc-primer, just producting is great in order and sliding forces are dependent on the applied axial forces, but if the applied axial forces are great, sliding coefficient become small by a loss of roughness. So it is confirmed that relation between the applied axial forces and the sliding forces are not proportional linearly. From the result of estimation on fatigue strength, all specimens satisfy the specifications with B-grade and milling surface is lower than the others about 14% in fatigue strength because in milling surface lose the function of friction-types joints at lower number of cycles. From the result of eximination for the distribution area of compressive force, friction area near to inside bolt is wider in the direction of stress than near to outside. It is guessed that this situation occurs because outside bolts firstly change from the friction connection to the bearing connection.

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A Long-Term Friction Test of Bridge Bearings Considering Running Speed of Next Generation Train (차세대 고속철 주행속도를 대비한 교량받침의 장기마찰시험법)

  • Oh, Soon-Taek;Lee, Dong-Jun;Jun, Sung-Min;Jeong, Shin-Hyo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.2
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    • pp.34-39
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    • 2016
  • Structural behaviour of PSC box bridge, on which KTX train runs, is analysed up to 500 km/h speed considering 12 stages track irregularity and interaction between bridge and vehicle. To evaluate wheel forces and rotations of vehicle, lateral wheel forces, derail factor and offload factor calculated on the track combining the bridge and 170 m normal track are compared with existing allowed limits. Maximum longitudinal displacement and accumulated sliding distance of the brige bearings for simply supported and 2 span continuous PSC bridges are presented by each running speeds. Long-term friction tests based on EN-1337-2 are conducted between PTFE and DP-mate plates. Finally, the long-term friction tests are proposed to consider the increasing speed of next generation high-speed train.

Effect of Film-Temperature Boundary Conditions on the Lubrication Performance of Parallel Slider Bearing (유막온도경계조건이 평행 슬라이더 베어링의 윤활성능에 미치는 영향)

  • Park, TaeJo;Kim, MinGyu
    • Tribology and Lubricants
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    • v.33 no.5
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    • pp.207-213
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    • 2017
  • In sliding bearings, viscous friction due to high shear acting on the bearing surface raises the oil temperature. One of the mechanisms responsible for generating the load-carrying capacity in parallel surfaces is known as the viscosity wedge effect. In this paper, we investigate the effect of film-temperature boundary conditions on the thermohydrodynamic (THD) lubrication of parallel slider bearings. For this purpose, the continuity equation, Navier-Stokes equation, and the energy equation with temperature-viscosity-density relations are numerically analyzed using the commercial computational fluid dynamics (CFD) code FLUENT. Two different film-temperature boundary conditions are adopted to investigate the pressure generation mechanism. The temperature and viscosity distributions in the film thickness and flow directions were obtained, and the factors related to the pressure generation in the equation of motion were examined in detail. It was confirmed that the temperature gradients in the film and flow directions contribute heavily to the thermal wedge effect, due to which parallel slider bearing can not only support a considerable load but also reduce the frictional force, and its effect is significantly changed with the film-temperature boundary conditions. The present results can be used as basic data for THD analysis of surface-textured sliding bearings; however, further studies on various film-temperature boundary conditions are required.

Wear Characteristics of $Cr_{2}O_{3}\;and\;ZrO_{2}$Coating Materials by Plasma Spray ($Cr_2O_3$$ZrO_{2}$ 플라즈마 용사한 코팅재의 마모 특성)

  • Kim, Sung-Ig;Kim, Hee-Gon;Lee, Bong-Gil;Kim, Gui-Shik
    • Tribology and Lubricants
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    • v.22 no.6
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    • pp.335-341
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    • 2006
  • This paper reports the wear characteristics of two types of coating materials, which are $Cr_2O_3$ and $ZrO_2$, by coated plasma thermal spray method. The wear test was carried out under air, grease, and bearing fluid conditions. The wear testing machine of a pin-on disk type were used to measure friction forces, friction coefficients and the weight losses of the coating specimens on the various sliding velocity and loading condition. The wear surface of specimens were observed by scanning electron microscope (SEM) photographs.

Seismic Behavior Analyses of a Bridge Considering Damage of Bearings (받침부 손상을 고려한 교량시스템의 지진거동분석)

  • 김상효;마호성;이상우;조병철
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2001.04a
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    • pp.454-461
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    • 2001
  • Dynamic responses of a multi-span simply supported bridge are examined under seismic excitations considering damage of bearings. An idealized mechanical model which can consider components such as pounding, friction at the supports, abutment-soil interaction, rotational and translational motions of foundations, and the nonlinear pier motions, is developed to analyze the effects due to damage of bearings. It is assumed that the bearing's response after failure can be expressed with a sliding model with a friction coefficient between the superstructure and the pier top. It is found that the global seismic behaviors are significantly influenced by the damage of bearings and the damage of bearings may lead to unseating failure at unpredicted supports. Therefore, It can be concluded that detailed seismic response analyses of bridge systems considering damage of bearings is required for the purpose of the seismic safety evaluation.

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Case Study on the Safety Working Load of a LM-Guide Structure (볼나사일체형 LM가이드 설계에 관한 연구)

  • Yoon, Young-Sik;Shin, Dong-Woo
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.820-825
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    • 2007
  • A ballscrew-linear motion(LM) guide is well-described by its name: it is a LM guide that runs by ballscrew. It consists of LM rail, LM block, end plate, screw, nut and bearing balls. The ballscrew-LM guide has many advantages compared with conventional LM guide. The high efficiency achieved with rolling contact devices permits the employment of antibacklash methods. The balls provide the only physical contact between nut rail and block and ball screw and nut replacing the sliding friction with a rolling motion. The life of the ballscrew-LM is determinated by the balls. The objective of this paper is to introduce the design of the ballscrew-LM with the safety working load.

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