• Title/Summary/Keyword: friction power loss

검색결과 114건 처리시간 0.023초

복합소재를 사용한 직선모터용 경량이송테이블 개발 (Development of Lightweight Moving Table for Linear Motor using Composite Materials)

  • 황영국;은인웅;이춘만;서용원
    • 한국정밀공학회지
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    • 제27권4호
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    • pp.7-13
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    • 2010
  • Linear motors are efficient mechanism that offers high speed and positioning accuracy. By eliminating mechanical transmission mechanisms, much higher speeds and greater acceleration can be achieved without backlash or excessive friction. However, an important disadvantage of linear motor system is its high power loss and heating up of motor and neighboring machine components on operation. Therefore, it is necessary to design moving table with high stiffness, high efficiency and light weight construction. This paper presents the development of moving table using composite material. In order to develop light weight construction of moving table, finite element analysis is performed to find best moving table construction and composite stacking sequence. NASTRAN and MINITAB were used as the optimizer. A prototype for the moving table using composite material was created.

해석적 근사해에 근거한 스터링기관의 2차단열해석법 (A Second-Order Adiabatic Analysis Method of Stirling Engines Based on the Approximate Analytical Solution)

  • 유호선
    • 대한기계학회논문집
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    • 제16권4호
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    • pp.787-794
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    • 1992
  • 본 연구에서는 이미 알려진 이상적인 단열모델에 대한 해석적 근사해를 기본 해로 취하고, 열교환과정의 손실 및 작동유체의 유동손실 등 성능에 미치는 영향이 비교적 큰 인자만을 고려하여, 성능을 쉽게 예측할 수 있는 2차단열해석법의 하나를 개발하고자 한다. 방법의 타당성및 적용예를 보이기 위하여 기존의 스터링기관중 각 종제원및 실험결과가 발표되어 있어 비교의 기준으로서 적합한 GPU-3(ground power unit)기관을 대상으로 해석방법을 실제 적용하고 결과를 고찰하기로 한다.

워엄기어 감속기의 출력피니언 최적설계와 해석 (Optimization and Analysis of Output Pinion Design for Worm Gear Reducer)

  • 조성현;김현경;김동선;진진;류성기
    • 한국기계가공학회지
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    • 제19권1호
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    • pp.108-113
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    • 2020
  • Pinions are generally heavy and integrated with a shaft. Thus, fabricating a pinion is a material- and machining-intensive task characterized by low productivity. Contact of the output pinion with a sliding surface or a cloud contact causes loss of power because of friction. Consequently, the output pinion undergoes considerable wear and tear at its ends, which adversely affects the overall transmission efficiency of decelerators. To improve transmission efficiency and extend gear life, an optimum output pinion design is required. To this end, in this study, an output pinion for worm gear decelerators was designed and optimized by means of product verification through prototyping and performance evaluation to improve gear life and productivity. The optimized design was validated and subjected to structural analysis.

유한체적법을 이용한 리니어모터 시스템의 냉각조건 선정에 관한 연구 (A Study on the Cooling Parameter Decision of Linear Motor System by Finite Volume Method)

  • 황영국;은인웅;이춘만
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.449-450
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    • 2006
  • Development of a feed drive system with high speed, positioning accuracy and thrust has been an important issue in modern automation systems and machine tools. Linear motors can be used as an efficient system to achieve such technical demands. By eliminating mechanical transmission mechanisms such as ball screw or rack-pinion, much higher speeds and greater acceleration can be achieved without backlash or excessive friction. However, an important disadvantage of linear motor system is its high power loss and heating up of motor and neighboring machine components on operation. For the application of the linear motors to precision machine tools an effective cooling method and thermal optimizing measures are required. In this paper presents an investigation into a thermal behavior of linear motor cooling plate. FVM employed to analyze the thermal behavior of the linear motor cooling plate, using the ANSYS-CFX.

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Performance Evaluation of Exposed Aggregate Texturing in Concrete Pavement Based on In-Situ Noise Measurements

  • Moon, Han-Young;Ha, Sang-Wook
    • 콘크리트학회논문집
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    • 제15권3호
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    • pp.504-511
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    • 2003
  • Environmental noise at high intensities directly affects human health by causing hearing loss. Although scientific evidence currently is not conclusive, noise is suspected of causing or aggravating other diseases. Environmental noise indirectly affects human welfare by interfering with sleep, thought, and conversation. Noise emission from motorized vehicle includes power unit noise, tire/pavement noise and aerodynamic noise. Among them, tire/pavement noise is noise emission from interaction of the tire and road surface when the vehicle cruises over the surface of pavement. In general, portland cement concrete(PCC) pavement is known to create more noise than asphaltic surfaces though it has the advantage of durability and superior surface friction. However, the results of preliminary laboratory test showed exposed aggregate concrete(EAC) has and effect on reducing tire/pavement noise. Based on the laboratory test. pilot construction of exposed aggregate concrete pavement was completed and series of in-situ measurements were conducted for noise analysis including the pass-by noise measurement and the close-proximity method. Conclusively, it is expected that tire/pavement noise represent significant portion of noise levels at higher frequencies and it would be reduced on special textures of pavement such as exposed aggregate concrete.

리니어모터 시스템 구조설계에 관한 연구 (A Study on the Structural Design of Linear Motor System)

  • 은인웅;이춘만;황영국
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.1059-1063
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    • 2005
  • Development of a feed drive-system with high speed, positioning accuracy and thrust has been an important issue in modern automation systems and machine tools. Linear motors can be used as an efficient system to achieve such technical demands. By eliminating mechanical transmission mechanisms such as ball screw or rack-pinion, much higher speeds and greater acceleration can be achieved without backlash or excessive friction. However, due to great power loss and magnetic attraction of the linear motors heating and deflection problems occur. Therefore, it is necessary to design strong structure, cooling device with high efficiency and light weight construction in designing stage of linear motors. This paper presents an investigation into a structural design of linear motor system. In this research, a new concept of moving table with high stiffness and of cooling plate is also introduced. Structure analyses are performed by using a commercial code ANSYS in order to evaluate the design safety.

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Pile tip grouting diffusion height prediction considering unloading effect based on cavity reverse expansion model

  • Jiaqi Zhang;Chunfeng Zhao;Cheng Zhao;Yue Wu;Xin Gong
    • Geomechanics and Engineering
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    • 제37권2호
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    • pp.97-107
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    • 2024
  • The accurate prediction of grouting upward diffusion height is crucial for estimating the bearing capacity of tip-grouted piles. Borehole construction during the installation of bored piles induces soil unloading, resulting in both radial stress loss in the surrounding soil and an impact on grouting fluid diffusion. In this study, a modified model is developed for predicting grout diffusion height. This model incorporates the classical rheological equation of power-law cement grout and the cavity reverse expansion model to account for different degrees of unloading. A series of single-pile tip grouting and static load tests are conducted with varying initial grouting pressures. The test results demonstrate a significant effect of vertical grout diffusion on improving pile lateral friction resistance and bearing capacity. Increasing the grouting pressure leads to an increase in the vertical height of the grout. A comparison between the predicted values using the proposed model and the actual measured results reveals a model error ranging from -12.3% to 8.0%. Parametric analysis shows that grout diffusion height increases with an increase in the degree of unloading, with a more pronounced effect observed at higher grouting pressures. Two case studies are presented to verify the applicability of the proposed model. Field measurements of grout diffusion height correspond to unloading ratios of 0.68 and 0.71, respectively, as predicted by the model. Neglecting the unloading effect would result in a conservative estimate.

Investigation on helix type labyrinth seal to minimize leakage flow of cryogen for rotating superconducting machines

  • Yubin Kim;Kihwan Kim;Seungcheol Ryu;Hojun Cha;Seokho Kim
    • 한국초전도ㆍ저온공학회논문지
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    • 제26권1호
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    • pp.25-30
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    • 2024
  • High-temperature superconducting rotors offer advantages in terms of output-to-weight ratio and efficiency compared to conventional phase conduction motors or generators. The rotor can be cooled by conduction cooling, which attaches a cryocooler, and by refrigerant circulation, which uses circulating liquid or gas neon, helium and hydrogen. Recent work has focused on environmental issues and on high-temperature superconducting motors cooled with liquid hydrogen that can be combined with fuel cells. However, to ensure smooth supply and return of the cryogenic cooling fluid, a cryogenic rotational coupling between the rotating and stationary parts is necessary. Additionally, the development of a sealing structure to minimize fluid leakage applicable to the coupling is essential. This study describes the design and performance evaluation of a non-contact sealing method, specifically a labyrinth seal, which avoids power loss and heat load caused by friction in contact sealing structures. The seal design incorporates a spiral flow path to reduce leakage using centrifugal force, and computational fluid dynamics (CFD) simulations were conducted to analyze the flow path and rotational speed. A performance evaluation device was configured and employed to evaluate the designed seal. The results of this study will be used to develop a cryogenic rotational coupling with supply and return flow paths for cryogenic applications.

비접촉 영구자석 기어의 전달토크 분석 및 전달토크 향상에 대한 연구 (Study on Analysis of Transfer Torque and Improvement of Transfer Torque in Non-Contact Permanent Magnet Gear)

  • 박규상;김찬호;김용재
    • KEPCO Journal on Electric Power and Energy
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    • 제1권1호
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    • pp.181-188
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    • 2015
  • 비접촉 영구자석 기어는 높은 효율과 신뢰성의 장점을 가지고 있다. 또한, 기계적인 마찰 손실이 없으며, 소음과 진동이 적고, 윤활유가 불필요 하다는 장점을 가지고 있다. 이러한 장점으로 인하여, 비접촉 영구자석 기어는 기계적 기어의 물리적인 접촉에 의한 문제를 해결할 수 있어 높은 관심을 받고 있다. 비접촉 영구자석 기어는 기계적 기어를 대체하여 접촉 없이 토크 전달이 가능하지만 낮은 토크밀도의 문제점을 가지고 있어, 이에 대한 개선이 요구된다. 따라서 본 논문에서는 비접촉 영구자석 기어의 낮은 토크밀도의 문제점을 개선하고자 새로운 폴피스 형상을 제안하였다. 제안된 폴피스 형상에 대한 설계변수와 토크 및 토크 리플과 같은 반응변수들 간의 함수 관계를 파악하기 위하여 반응표면법을 이용하였으며, 박스-벤켄 설계를 이용하여 실험계획법을 수립하였다. 이들의 관계를 예측하기 위해 필요한 실험데이터는 수치해석기반 2-D 유한요소법을 이용하였다. 따라서 본 논문에서는 비접촉 영구자석 기어의 토크밀도 및 출력밀도 향상을 위하여 형상에 대한 전달토크 분석을 수행하였으며, 박스-벤켄 설계를 이용하여 제안된 폴피스 형상을 최적설계 하였다.

조력발전용 수문 형상에 따른 통수성능에 관한 실험적 연구 - I. 수리모형실험 (Experimental Investigation of Water Discharge Capability According to Shape of Sluice for Tidal Power Generation - I. Physical Experiment)

  • 이달수;오상호;이진학;박우선;조휴상;김덕구
    • 한국해안·해양공학회논문집
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    • 제20권1호
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    • pp.73-80
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    • 2008
  • 이 연구에서는 조력발전소 건설의 경제성에 큰 영향을 미치는 수문(sluice)형상의 설계기술을 향상시키기 위해서 개수로 시스템에서 수리모형실험을 수행하였다. 수문 형상을 결정짓는 주요한 설계 파라미터의 변화가 수문의 통수성능에 미치는 영향이 예측 가능하게 되기 위해서는 기존의 조력발전소 타당성조사 및 설계사업 등에서의 수리모형실험 방법과 차별화 되는 정밀한 실험을 수행해야 할 필요성이 있었다. 이를 위해서 유량공급시설 및 정류수조 내에 다양한 정류장치를 그 형상 및 배치 방법을 다르게 설치하여 관측수로 내 흐름이 최대한 안정화되도록 실험시설을 구성하였다. 그리고 유량 및 수위 계측 과정에서 개입되는 계측 오차를 최소화하기 위한 실험이 이루어질 수 있도록 계측장비의 종류 및 수위 계측위치를 결정하였다. 또한, 개수로 내 흐름에서 불가피하게 발생하는 바닥 및 양측면 마찰에 의한 수두 손실효과를 고려하는 수두차 평가 방법도 제시하였다.