• Title/Summary/Keyword: friction pin

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Wear and Friction Behavior on the Surface of Swash Plate of Compressor for Air Condition System of Automobile (자동차 에어컨용 압축기 사판의 표면 형태에 따른 마찰 마모 거동)

  • Kwon, Yun-Ki;Lee, Geon-Ho;Lee, Ki-Chun
    • Tribology and Lubricants
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    • v.27 no.2
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    • pp.88-94
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    • 2011
  • The tribological characteristics of the swash plate surface of a compressor which is for automobile were investigated. For surface treatments, PTFE and $MoS_2$ are used as a solid lubricant, together with copper alloy. Test condition is set considering actual driving condition. Wear testing is conducted using pin on disk type tester, and the coefficient of friction and the temperature on friction surface are measured. Also, to determine the wear patterns, cross-section of friction surface is analyzed by SEM(scanning electrode microscope). The $MoS_2$, both at dry and lubricated conditions, friction surface and the coefficient of friction maintained rather stable results. But, the PTFE, at oil less condition, sample resulted in rather unstable condition. In case of copper alloy, quite higher friction coefficients(higher than 0.1) were obtained at dry condition. At the temperature of $125^{\circ}C$, seizure has occurred.

Experimental Study on Friction and Wear Characteristics of Head Hardened Weld Rails Under Various Sliding Environments (경두레일 용접부의 미끄럼 환경변화에 따른 마찰 및 마멸특성 연구)

  • 김청균;황준태
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.345-353
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    • 1999
  • This paper presents friction and wear related results of thermite and gas pressure welded rails under various environmental contact conditions. A welded rail which is manufactured by thermite welding and gas pressure one has been tested rail full range of test conditions in a pin-on-disk wear testing machine. The results show that the friction coefficient and wear rates of a welded rail are heavily dependent on the contact pressures and sliding environments for two welding methods such as thermite and gas pressure weldings.

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A Study on the Friction Behavior of Natural Rubber

  • Kim, W.D.;Kim, D.J.;Nah, Chang-Woon;Lee, Y.S.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.193-194
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    • 2002
  • The frictional characteristics of natural rubber plates under various conditions including sliding speed, contacted ball size, and lubrication conditions were evaluated experimentally. The frictional force and the normal force were measured by a self-made tester pin and a load cell with strain gages. In the lubrication condition, the effect of sliding speed was not significant over tested speed range. But in the none-lubrication condition, according to increase the sliding speed, the friction coefficient was decreased. The coefficients of friction under various lubrication conditions were varied from 0.03 to 0.32 and under none-lubrication condition was varied from 2.54 to 4.74.

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Tribological Properties of Co-Sputtered $MoS_2$ Films

  • Sagara, K.;Yamazaki, T.;Nishimura, M.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.145-146
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    • 2002
  • Tribological properties of co-sputtered Molybdenum disulfide $(MoS_2)/Carbon\;(C)$ films were studied and compared with those of sputtered $MoS_2$ films. Friction tests were carried out using pin-on-disk friction testers to evluated their friction and wear behaviors in a vacuum ($10^{-5}Pa$), air and humid air of 30, 50, 80% RH. $MoS_2/C$ (14%) composite films exhibited about 9 times longer wear life in a vacuum and about 6 times longer wear life in dry air than $MoS_2$ films did. They also showed stable low friction coefficient of about 0.02 in a vacuum. In humid air, however, $MoS_2/C$ composite films hardly showed good tribological properties.

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A Study on the Friction and Wear Characteristics of TiC, TiN and Ti(CN) with PECVD Process (PECVD 공정에 의한 TiC, TiN 및 Ti(CN)의 마찰 마모 특성 연구)

  • Rhee Bong Goo;Jeon Ghan Yeol;Kim Jung Ki;Kim Dong Hyun;Oh Seong Mo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.2
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    • pp.1-7
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    • 2005
  • In order to determine the wear Properties of PECVD ceramic coatings, wear process was evaluated using the coated pin of Falex Tribosystem. Coating materials deposited wear the TiC, TiN and Ti(CN). An experimental process was established to determine the tribological characteristics of friction and wear behavior under the variation of applied load, temperature and sliding distance by the Falex test machine. The experimental results indicate that TiN coating compared with TiC coating on e materials have e excellent friction and wear characteristics. However TiC coating compared i친 TiN coatings have a low friction coefficient with steel and good thermal stability, and Ti(CN) has the excellent anti-wear properly as well as the superiority of extreme pressure property. Compound coating compared wi simple coatings show improved tribological characteristics.

Behavior of abrasive wear on counterpart roughness of glass fiber reinforcement polyurethane resin composites (상대재의 거칠기에 따른 GF/PUR 복합재료의 연삭마모거동)

  • Kim, Hyung-Jin;Koh, Sung-Wi;Kim, Jae-Dong
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.47 no.3
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    • pp.267-272
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    • 2011
  • The behavior of abrasive wear on counterpart roughness of glass fiber reinforcement polyurethane resin (GF/PUR) composites were investigated at ambient temperature by pin-on-disc friction test. The friction coefficient, cumulative wear volume and surface roughness of these materials against SiC abrasive paper were determined experimentally. The major failure mechanisms were lapping layers, ploughing, delamination, deformation of resin and cracking by scanning electric microscopy (SEM) photograph of the tested surface. As increasing the counterpart roughness the GF/PUR composites indicated higher friction coefficient. The surface roughness of the GF/PUR composites was increased as the sliding velocity was higher and the counterpart roughness was rougher in wear test.

A Study on Contact Force Analysis of Plate Gears for Cycloidal Speed Reducer with Friction Effect (마찰효과를 고려한 사이클로이드 감속기의 작용력 해석에 관한 연구)

  • 홍진표;신중호;권순만;장세원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1262-1265
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    • 2004
  • A cycloidal speed reducer is a type of the speed reducers of machinery. The cycloidal speed reducer consists of two cycloidal plate gears, housing roller gear, input shaft, output pin and shaft, and eccentric bearings. Especially the cycloidal plate gear has the peculiar parts of the teeth, because of gearing with the housing roller gear that has the several rollers on the circular line. And then all teeth on the cycloidal plate gear can be designed to contact with the rollers on the housing roller gear at the same time. Therefore the cycloidal plate gear has always contact motion with rollers and the force is interacted between roller gear with cycloidal plate gear. Because the contact force and friction force must be required to improve the accuracy in design procedures of cycloidal speed reducers, this paper presents a force analysis considered friction effect approach derived by static force equilibrium condition, geometrical adaptation, instant velocity center method and relative velocity method.

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A development of optimizing tools for friction stir welding with 2mm aluminum alloy using milling machine (밀링을 이용한 A1합금 용접을 위한 최적공구형상 및 치수개발에 관한 연구 -마찰용접법에 의하여-)

  • 김인주
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2000.05a
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    • pp.110-114
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    • 2000
  • This paper shows the possibility of performing the friction stir welding and the development of optimizing tools for FSW with 2mm thick plate of aluminum alloys using milling machine. This research can be reported on achieving above 90% of the tensile strength in 1050 aluminum alloys friction stir welded in the room temperature. This welding process is very simple and does not require filler metal eliminates straightening of the workpiece. It is currently attracting interest from different industries working with aluminum alloys.

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Characteristics of Wear on Sliding Speed of Glass Fiber Reinforcement Composites (유리섬유강화 복합재료의 미끄럼 속도변화에 따른 마모 특성)

  • Kim, Hyung Jin;Koh, Sung Wi
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.48 no.3
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    • pp.277-283
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    • 2012
  • The characteristics of abrasive wear on sliding speed of glass fiber reinforcement (GF/PUR) composites were investigated at ambient temperature by pin-on-disc friction test. The cumulative wear volume, friction coefficient and surface roughness of these materials on sliding speed were determined experimentally. The major failure mechanisms were lapping layers, deformation of resin, ploughing, delamination, and cracking by scanning electric microscopy (SEM) photograph of the tested surface. As increasing the sliding speed the GF/PUR composites indicated higher friction coefficient. The surface roughness of the GF/PUR composites was increased as the sliding speed was higher in wear test.

Wear characteristics on particle volume fraction of nano silica composite materials (입자 함유율의 변화에 따른 나노 실리카 복합재료의 마모 특성)

  • Lee, Jung-Kyu;Koh, Sung Wi
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.49 no.4
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    • pp.492-499
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    • 2013
  • The characteristics of abrasive wear of the rubber matrix composites filled with nano sized silica particles were investigated at ambient temperature by pin-on-disc friction test. The range of volume fraction of silica particles tested are between 11% to 25%. The cumulative wear volume and friction coefficient of these materials on particle volume fraction were determined experimentally. The major failure mechanisms were lapping layers, deformation of matrix, ploughing, deboding of particles and microcracking by scanning electric microscopy photograph of the tested surface. The cumulative wear volume showed a tendency to increase nonlinear with increase of sliding distance. As increasing the silica particles of these composites indicated higher friction coefficient.