• Title/Summary/Keyword: friction pin

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Tribological Behavior of Fe-based Bulk Amorphous Alloy in a Distilled Water Environment (수중환경에서 Fe계 벌크 비정질 합금의 트라이볼로지적 거동)

  • Jang, Beomtaek;Yi, Seonghoon
    • Tribology and Lubricants
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    • v.30 no.5
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    • pp.295-302
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    • 2014
  • The tribological behavior of an Fe-based bulk amorphous alloy while sliding against a AISI 304 disc is investigated using a unidirectional pin-on-disc type tribometer in dry and distilled water environments. The rod-shaped bulk pins are fabricated by suction casting. The crystallinities of the bulk amorphous alloys before and after the friction tests are determined by X-ray diffraction. The friction coefficient and specific wear rate of the amorphous pin in the water environment are found to be twice and thrice as much as in the dry environment at a low applied pressure, respectively. However, at a higher pressure, the friction coefficient and specific wear rate are 0.4 and 1.02 mg/(Nm/s), respectively, in the water environment. A microstructure analysis shows that the worn surface of the alloy is characterized by delamination from the smooth friction surface, and thus delamination is the main wear mechanism during the friction test in dry sliding environment. In contrast, brittle fracture morphologies are apparent on the friction surface formed in distilled water environment. For the sample tested at a lower sliding speed, the XPS data from the oxide layer are similar to those of the pure element with weak suboxide peaks. For higher sliding speeds, all the main sharp peaks representing the core level binding energies are shifted to the oxide region.

An Experimental Study on Lap Joint using FSW with $2mm^t$ Aluminum Alloy Plate ($2mm^t$ 알루미늄합금재의 겹치기이음을 위한 마찰교반용접의 실험적 연구)

  • 장석기
    • Journal of Advanced Marine Engineering and Technology
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    • v.27 no.6
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    • pp.728-735
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    • 2003
  • This paper shows the possibility of performing Lap joint using the friction stir welding with $2mm^t$ aluminum alloy plate and the determination of tool-dimensions for FSW in milling machine. This research also is reported on obtaining the tensile-shear strength, 91.3 (MPa) and the energy absorption, 26.3 (J) for Lap jointed specimen. The optimal tool-dimensions and method for Lap joint using FSW is as follows; each diameter of shoulder and pin is $9\phi(mm) and 3\phi(mm)$, the length of pin is 3.6(mm), Pressing the shoulder of tool into original base metal is not reasonable.

Wear Characteristics of AlBC for Piston Head of Power Servo Cylinder (Power 서보 실린더의 피스톤 헤드용 AlBC의 마멸 특성)

  • Cho, Yon-Sang;Park, Heung-Sik
    • Tribology and Lubricants
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    • v.27 no.2
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    • pp.65-70
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    • 2011
  • The power servo cylinder for driving accurately turbine stop valve of an atomic power plant is necessary to do turn-over owing to a leakage of oil and a structure problem, especially, it of a power plant be in demand a high quality standard depends entirely on import. There are much problem that the AlBC be to used as a material of piston head in cylinder are caused by wear. Therefore, it is necessary to examine friction characteristics of it. In this study, wear test experiments was carried out with AlBC and SCM440, using reciprocating friction tester of pin on disk. This result was shown that the wear mechanism of AlBC on working condition is adhesive wear and the maximum temperature of infra redray thermal image of frictional surface show over 2 mm from contact surface of pin and disk.

A Study on Friction stir welding Properties of Extruded Aluminum Panels for Rolling Stock (철도차량용 알루미늄 압출 패널의 마찰교반용접 특성에 관한 연구)

  • Park, Young-Bin;Goo, Byeong-Choon;Koo, Jeong-Seo
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.2053-2058
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    • 2008
  • Extruded aluminium panels have been widely used for railway vehicle structures because of their light specific weight and other merit. In the past, GMAW (Gas Metal Arc Welding) and GTAW (Gas Tungsten Arc Welding) were mainly used to join aluminium panels. But recently friction stir welding (FSW) is widely used. due to its lots of advantage. In this study aluminium A6005-T6 which are used for car body structures was chosen. The influence of main parameters such as : pin rotating speed, welding speed, shoulder diameter, pin length and tilting angle on mechanical properties was examined. Optical microscope observation, micro hardness test and tensile test were carried out. Tensile strength of the stir welded plates is 74% of that of the base material.

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Finite Element Analysis for the Contact Stress of CPF Pin Inserted into the Rigid PTH (강체성 PTH에 삽입되는 CPF 핀의 접촉응력에 대한 유한요소해석)

  • Kim, B.T.
    • Journal of Power System Engineering
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    • v.4 no.2
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    • pp.46-51
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    • 2000
  • The contact stress characteristics of the domestic CPF pin when inserted into the rigid PTH was analyzed using the finite element method. The model geometry was based on the shape of the existing pin and the two different PTH diameters were used in the analysis. The stress distributions with respect to the friction coefficients were compared and the stress variations of the compliant part of the pin, which have an influence on the performance, were displayed with the time and the arc length on complete connection.

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The Friction Characteristics of Crank Offset Engine : Theoretical Investigation (크랭크 오프셋 엔진의 마찰 특성 : 이론적 고찰)

  • Jo, Myeong-Rae;O, Dae-Yun;Kim, Jung-Su;Ha, Gyeong-Pyo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1591-1598
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    • 2002
  • This paper reports on the effects of crankshaft offset on the engine friction. The effects of crank offset are investigated through the theoretical analysis. In this study, the mathematical models are presented fer evaluationg the friction level of each engine parts. Crank offset influences on the side force acted on the piston pin and sliding speed of piston. Crank offset is very effective to reduce the piston skirt friction. With application of crank offset, total engine friction decreases at low engine speed, but that increase as engine speed increases.

Friction Characteristics of Hexagonal Array Micro-scale Dimple Pattern by Density (Hexagonal Array Micro-Scale Dimple Pattern의 밀도에 따른 마찰특성)

  • Chae, Young-Hoon;Jang, Chung-Sun;Choi, Won-Sik
    • Tribology and Lubricants
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    • v.24 no.6
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    • pp.368-373
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    • 2008
  • This paper will investigate the friction characteristics of a 100m Hexagonal Array, Micro-scale Dimple Pattern, on bearing steel. These characteristics are researched by utilizing a pin-on-disk wear test machine, under various test conditions. The reduction of friction is a necessary requirement for the improved efficiency of this machine. As the speed increases, there is a decrease in the effect of the dimple of friction characteristic, with substantially little change to density. Conversely, as the load increases, the dimple pattern grows larger, resulting in a difference in the texture of these two components. At a dimple density of 10% the friction characteristic is easily demonstrated, with a consistent change in both speed and load.

Friction-Induced Vibration of Brake Lining Pad (브레이크 라이닝 패드의 마찰 진동)

  • Choi, Y.S.;Jung, S.K.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.5
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    • pp.93-100
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    • 1994
  • Friction-induced vibration characteristics of automotive brake lining pad are investigated on the basis of experimental observations from a pin-on-disk type friction-induced vibration experimental apparatus. The measured responses of the experimental apparatus show limit cycles of quasi-harmonics type and beat phenomena due to the velocity dependence of friction force. To deduce the friction coefficient vs. relative velocity Lienard method is adopted with least square fit. It shows Scurve which characterizes a quasi-harmonic vibration. The calculation of amplitudes and friquencies of the limit cycles is done using slowly changing phase and amplitude method. The theoretical and numerical results show fairly good agreements with those of experiments.

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Tribological Characteristics of Magnetron Sputtered MoS$_2$ films in Various Atmospheric Conditions

  • Kim, Seock-Sam;Ahn, Chan-Wook;Kim, Tae-Hyung
    • Journal of Mechanical Science and Technology
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    • v.16 no.9
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    • pp.1065-1071
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    • 2002
  • The friction and wear behaviors of magnetron sputtered MoS$_2$ films were investigated through the use of a pin and disk type tester. The experiments were performed for two kinds of specimens (ground (Ra 0.5 $\mu\textrm{m}$) and polished (Ra 0.01 $\mu\textrm{m}$) substrates) under the following operating condifions : linear sliding velocities in the range of 22~66 mm/s (3 types), normal loads varying from 9.8~29.4 N(3 types) and atmospheric conditions of air, medium and high vacuum (3types). Silicon nitride pin was used as the lower specimen and magnetron sputtered MoS$_2$ on bearing steel disk was used as the upper specimen. The results showed that low friction property of the MoS$_2$ films could be identified in high vacuum and the specific wear rate in air was much higher than that in medium and high vacuum due to severe oxidation. It was found that the main wear mechanism in air was oxidation whereas in high vacuum accumulation of plastic flow and adhesion, were the main causes of wear.