• Title/Summary/Keyword: friction bolt

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Finite Element Analysis of Mechanical Behavior of Bolt Tightened in Plastic Region (소성역 체결 볼트의 기계적 거동 유한요소해석)

  • Cho, Sung-San;Shin, Chun-Se
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.3
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    • pp.37-42
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    • 2010
  • Plastic region tightening is widely used in critical bolted joints in internal combustion engines in order to reduce the engine weight by maximizing the use of load-carrying capacity of bolt. Mechanical behavior of bolt tightened in plastic region under external axial tensile load is investigated for various friction conditions using three dimensional finite element analysis. The behavior of bolt tightened in elastic region as well as that in tensile test are investigated for comparison. Tightening process is simulated by rotating the bolt in order to examine the friction effect realistically. It is revealed that the bolt tightened in plastic region can carry more external load until the joint is opened, and yields at lower bolt load than the bolt tightened in elastic region. The friction coefficient has effect on the yield load, but not on the load-carrying capacity. Moreover, the scatter in the bolt preload due to friction begins with plastic deformation of bolt in the angle tightening control, whereas it begins with the onset of tightening in the torque tightening control. The observations are interpreted with the residual torsional stress in the bolt generated during the tightening.

A Study on Setting of Torque for Compressor Jointing Bolt (컴프레서 체결용 볼트의 적정 토크 설정에 관한 연구)

  • Kong, Yu Sik;Kim, Tae Wan
    • Tribology and Lubricants
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    • v.29 no.5
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    • pp.286-290
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    • 2013
  • When a threaded fastener is tightened, the torque-tension relationship is highly sensitive to two friction components: thread friction and head friction. In this study, we carried out friction experiments and analyses to determine the optimum clamping torque setting for bolt joints. First, we measured the coefficients of thread friction and head friction under the same running conditions of the bolt clamping process for lubricated and non-lubricated bolts. We also measured axial tension through bolt clamping tests using lubricated and non-lubricated bolts attached to a strain gauge. Finally, we compared the experiment and theoretical results.

Static behavior of high strength friction-grip bolt shear connectors in composite beams

  • Xing, Ying;Liu, Yanbin;Shi, Caijun;Wang, Zhipeng;Guo, Qi;Jiao, Jinfeng
    • Steel and Composite Structures
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    • v.42 no.3
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    • pp.407-426
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    • 2022
  • Superior to traditional welded studs, high strength friction-grip bolted shear connectors facilitate the assembling and demounting of the composite members, which maximizes the potential for efficiency in the construction and retrofitting of new and old structures respectively. Hence, it is necessary to investigate the structural properties of high strength friction-grip bolts used in steel concrete composite beams. By means of push-out tests, an experimental study was conducted on post-installed high strength friction-grip bolts, considering the effects of different bolt size, concrete strength, bolt tensile strength and bolt pretension. The test results showed that bolt shear fracture was the dominant failure mode of all specimens. Based on the load-slip curves, uplifting curves and bolt tensile force curves between the precast concrete slab and steel beam obtained by push-out tests, the anti-slip performance of steel-concrete interface and shear behavior of bolt shank were studied, including the quantitative analysis of anti-slip load, and anti-slip stiffness, frictional coefficient, shear stiffness of bolt shank and ultimate shear capacity. Meanwhile, the interfacial anti-slip stiffness and shear stiffness of bolt shank were defined reasonably. In addition, a total of 56 push-out finite element models verified by the experimental results were also developed, and used to conduct parametric analyses for investigating the shear behavior of high-strength bolted shear connectors in steel-concrete composite beams. Finally, on ground of the test results and finite element simulation analysis, a new design formula for predicting shear capacity was proposed by nonlinear fitting, considering the bolt diameter, concrete strength and bolt tensile strength. Comparison of the calculated value from proposed formula and test results given in the relevant references indicated that the proposed formulas can give a reasonable prediction.

An Experimental Study of Friction Coefficient Variation Due to Vibration for Bolted Joint (볼트 체결시 진동에 의한 마찰계수 변화에 관한 실험)

  • Song, Chang-Kyu;Lee, Sang-Don;Cho, Yung-Joo
    • Tribology and Lubricants
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    • v.23 no.2
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    • pp.61-65
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    • 2007
  • It is very important to connect machinery and maintain it. This is usually done by bolt joint. There are two ways in connecting the bolt joint : the angle method and the torque method. The torque method is a method that let the clamping force maintain. The underhead of the bolt's head and the thread friction are the main influences. This study focuses on how the clamping farce and friction coefficient change under the condition in vibrating the underhead of the bolt's head part. As a result, under vibration condition, we found out that the clamping farce increases, while the friction coefficient decreases.

A Study on the Serviceability of High-Tension Bolt Friction Joints according to Oversize Bolt Holes (과대 볼트구멍에 따른 고장력볼트 마찰이음의 사용성에 관한 연구)

  • Park, Jeong-Ung;Yang, Seung-Hyun;Cho, Kang-Kyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.8
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    • pp.2055-2061
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    • 2009
  • There can be some variation in the load carrying capacity of high-tension bolt friction joints when oversize bolt holes are made on the base plate and the cover plate. This study performed a static tensile test in order to examine the variation of slip load and slip coefficient according to standard bolt hole and oversize bolt hole in high-tension bolt friction joints. According to the results of the static tensile test, the slip coefficient changed to some degree according to oversize bolt holes on the base plate and the cover plate, but it was somewhat unreasonable to find a pattern in the change. Sliding strength showed a difference of up to 26% between the use of standard bolt holes and the use of oversize bolt holes. Because this exceeds the design sliding strength, however, its effect on the serviceability of joints under service load is insignificant. Thus, if the regulation on oversize bolt holes, which may be inevitable in making steel members, is applied flexibly, we may improve efficiency and economy in the design and construction of structures.

Development of a Measuring Device for Coefficient of Friction between Connection Parts in Vehicle Head Lamps (자동차 헤드램프내 체결부품사이의 마찰계수 실험장치 개발)

  • Baek, Hong;Moon, Ji-Seung;Park, Sang-Shin;Park, Jong-Myeong
    • Tribology and Lubricants
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    • v.35 no.1
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    • pp.59-64
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    • 2019
  • When slipping occurs between two materials, the coefficients of friction must be considered because these values determine the overall efficiency of the machine or slip characteristics. Therefore, it is important to find the coefficient of friction between two materials. This paper focuses on obtaining the coefficient of friction between an aiming bolt and a retainer located in the headlamps of a vehicle. This bolt supports the headlamp, and if the bolt is loosened by external vibration, the angle of the light will change and block the vision of pedestrians or other drivers. In order to study these situations, the coefficient of friction between aiming bolts and retainers needs to be measured. In addition, the coefficient of friction of materials used in the headlamp should be obtained. To determine these two factors, a new device is designed for two cases: surface-surface contact and surface-line contact. To increase reliability of the results, the device is designed using an air-bearing stage which uses compressed air as lubricant to eliminate the friction of the stage itself. Experiments were carried out by applying various vertical forces, and the results show that the coefficient of friction can be measured consistently. The procedure for designing the device and the results are discussed.

Push-out tests on demountable high-strength friction-grip bolt shear connectors in steel-precast UHPC composite beams for accelerated bridge construction

  • Haibo, Jiang;Haozhen, Fang;Jinpeng, Wu;Zhuangcheng, Fang;Shu, Fang;Gongfa, Chen
    • Steel and Composite Structures
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    • v.45 no.6
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    • pp.797-818
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    • 2022
  • Steel-precast ultra-high-performance concrete (UHPC) composite beams with demountable high-strength friction-grip bolt (HSFGB) shear connectors can be used for accelerated bridge construction (ABC) and achieve excellent structural performance, which is expected to be dismantled and recycled at the end of the service life. However, no investigation focuses on the demountability and reusability of such composite beams, as well as the installation difficulties during construction. To address this issue, this study conducted twelve push-out tests to investigate the effects of assembly condition, bolt grade, bolt-hole clearance, infilling grout and pretension on the crack pattern, failure mode, load-slip/uplift relationship, and the structural performance in terms of ultimate shear strength, friction resistance, shear stiffness and slip capacity. The experimental results demonstrated that the presented composite beams exhibited favorable demountability and reusability, in which no significant reduction in strength (less than 3%) and stiffness (less than 5%), but a slight improvement in ductility was observed for the reassembled specimens. Employing oversized preformed holes could ease the fabrication and installation process, yet led to a considerable degradation in both strength and stiffness. With filling the oversized holes with grout, an effective enhancement of the strength and stiffness can be achieved, while causing a difficulty in the demounting of shear connectors. On the basis of the experimental results, more accurate formulations, which considered the effect of bolt-hole clearance, were proposed to predict the shear strength as well as the load-slip relationship of HSFGBs in steel-precast UHPC composite beams.

Flexural Behavior of Steel Composite Beam with Built-up Cross-section Considering Bolt Deformation (볼트의 변형을 고려한 강재 조립 합성보의 휨거동)

  • Kim, Sung-Bo;Kim, Hun-Kyom;Jung, Kyoung-Hwan;Han, Man-Yop;Kim, Moon-Young
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.21 no.1
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    • pp.43-50
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    • 2008
  • The analysis and results of flexural behavior for steel composite beam with built-up cross-section considering bolt deformation are presented in this paper. The bolt deformation and the restrict effect due to bolt-connection and friction are considered to investigate the flexural behavior of steel composite beam. Nonlinear spring element in ABAQUS is used to consider bolt deformation, also the results are compared with those in case bolt deformations are ignored. The displacement, bending stresses and shear stresses are calculated by F.E. model, and these results are compared with the analytical value of no interaction beam, partial interaction beam and full interaction beam. As a result of analysis, the behavior of composite beam is more dependant on the composite rate than the friction of the steel. When the composite rate is more than 50%, the behavior of composite beam considering the effects of bolt deformation is similar to that of fully composite beam.

Experimental Study the on Hysteretic Characteristics of Rotational Friction Energy Dissipative Devices (회전 마찰형 제진장치의 이력특성에 대한 실험적 연구)

  • Park, Jin-Young;Han, Sang Whan;Moon, Ki-Hoon;Lee, Kang Seok;Kim, Hyung-Joon
    • Journal of the Earthquake Engineering Society of Korea
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    • v.17 no.5
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    • pp.227-235
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    • 2013
  • Friction energy dissipative devices have been increasingly implemented as structural seismic damage protecting systems due to their excellent seismic energy dissipating capacity and high stiffness. This study develops rotational friction energy dissipative devices and verifies experimentally their cyclic response. Based on the understanding of the differences between the traditional linear-motion friction behavior and the rotational friction behavior, the configuration of the frictional surface was determined by investigating the characteristics of the micro-friction behavior. The friction surface suggested in this paper consists of brake-lining pads and stainless steel sheets and is normally stressed by high-strength bolts. Based upon these frictional characteristics of the selected interface, the rotational friction energy dissipative devices were developed. Bolt torque-bearing force tests, rotational friction tests of the suggested friction interfaces were carried out to identify their frictional behavior. Test results show that the bearing force is almost linearly proportional to the applied bolt torque and presents stable cyclic response regardless of the experimental parameters selected this testing program. Finally, cyclic tests of the rotational friction energy dissipative devices were performed to find out their structural characteristics and to confirm their stable cyclic response. The developed friction energy dissipative devices present very stable cyclic response and meet the requirements for displacement-dependent energy dissipative devices prescribed in ASCE/SEI 7-10.

Experiments on Slip Coefficients of High-Strength Bolt Connection with Weathering Steel (II) (내후성강재 고장력볼트 이음부 미끄럼계수 평가 실험 (II))

  • Park, Yong Myung;Seong, Taek Ryong
    • Journal of Korean Society of Steel Construction
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    • v.12 no.2 s.45
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    • pp.177-185
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    • 2000
  • An experimental research to evaluate the slip coefficients of high-strength friction-type bolt connection of weathering steel plate has been performed in this paper. The test specimens with mill scale or shot blast had been exposed in open air during 3 and 6 months and cleaning of rust surface by hand brushing, power tool brushing and no cleaning was considered. The relaxation of bolt clamping force had also been measured during 600 hours. It was found that slip coefficients increased to the value over 0.6 with exposure except mill scale surface by power tool brushing. The relaxation of bolt tension force in exposed specimens also increased and maximum value reached to about 10%.

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