• Title/Summary/Keyword: fracture initiation and propagation

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On Fracture Mechanism of SK-5 Steel by AE Method (AE에 의한 SK-5강의 파괴기구 구명)

  • Kim, Sang-Cheol;Lee, Ok-Seop;Ham, Kyeong-Chun;Oh, Beom-Seok
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.4
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    • pp.130-139
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    • 1990
  • It is well known that mechanisms of fracture and crack growth depend upon material characteristics such as fracture toughness, environmental condition, crack geometry and mechanical properties. It seems to be very important to investighate the effects of the above factors on the behavior of structural components which contain flaws for the detailed evaluation of their integrity. In this experimental research, fracture behaviors of SK-5 high carbon steel was investigated by using Acoustic Emission(AE) technique. Fracturing processes of materials were estimated through both the tension test with nominal specimens and the fracture test with compact tension specimens. The critical applied load which corresponds to the crack initiation and propagation is very improtant for the determination of yield strength of fracture toughness. The critical applied load($P_Q$) was determined through AE method and the source of AE signal was estimated by fractography analysis. The experimental results may contribute to the safety analyses and strength evaluation of structures.

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Modelling the coupled fracture propagation and fluid flow in jointed rock mass using FRACOD

  • Zhang, Shichuan;Shen, Baotang;Zhang, Xinguo;Li, Yangyang;Sun, Wenbin;Zhao, Jinhai
    • Geomechanics and Engineering
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    • v.22 no.6
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    • pp.529-540
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    • 2020
  • Water inrush is a major hazard for mining and excavation in deep coal seams or rock masses. It can be attributed to the coalescence of rock fractures in rock mass due to the interaction of fractures, hydraulic flow and stress field. One of the key technical challenges is to understand the course and mechanism of fluid flows in rock joint networks and fracture propagation and hence to take measures to prevent the formation of water inrush channels caused by possible rock fracturing. Several case observations of fluid flowing in rock joint networks and coupled fracture propagation in underground coal roadways are shown in this paper. A number of numerical simulations were done using the recently developed flow coupling function in FRACOD which simulates explicitly the fracture initiation and propagation process. The study has demonstrated that the shortest path between the inlet and outlet in joint networks will become a larger fluid flow channel and those fractures nearest to the water source and the working faces become the main channel of water inrush. The fractures deeper into the rib are mostly caused by shearing, and slipping fractures coalesce with the joint, which connects the water source and eventually forming a water inrush channel.

A Study on the Safety Evaluation of Design for Piping Materials(III) (배관용 재료의 설계시 안전성 평가에 관한 연구(III))

  • 김복기
    • Journal of the Korean Society of Safety
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    • v.11 no.1
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    • pp.11-15
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    • 1996
  • For the assessment of fracture behaviors of structural components, various fracture mechanics parameters have been applied to date. New approaches to analyze structural fracture performance under elastic-plastic condition have been proposed by the development of testing methods for characterization of material behavior which is defying to the analysis by conventional fracture parameters. In this study, on the assumption that, initiation of crack propagation of a piping materials occurs when the crack tip strain field reaches "the local fracture strain", following two major issues are discussed ; 1) The relationship between the critical value of J-integral($J_{IC}$) and the local fracture strain (${\varepsilon}_c$) in uniaxial tensile test in the region of maximum reduction area was described. 2) To proved the validity of above relations a series of tests were performed under various temperature and on the different piping materials.materials.

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Fracture Properties of High Strength Concrete Disk with Center-Crack (중앙에 노치가 있는 고강도 콘크리트 디스크의 파괴특성)

  • 진치섭;김희성;박현재;김민철
    • Journal of the Korea Concrete Institute
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    • v.13 no.2
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    • pp.161-167
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    • 2001
  • It is difficult to obtain accurate fracture toughness values using three point bending test(TPB) proposed by RILEM committees because the shape of load-deflection curve is irregular and final crack propagation occurs after some slow stable cracking. However, fracture toughness is easily obtained from crack initiation load in the disk test. In this paper, the fracture properties of high strength concrete disks with center-crack was investigated. For this purpose, the experimental results were compared with the results by finite element analysis(FEA). And the experimental fracture locus was compared with theoretical fracture locus. Also, the results of fracture properties for the degree of concrete strength are presented. It is concluded from this study that results from FEA with maximum stress theory were compared well with the results from experiment. And the degree of concrete strength was contributed to the crack initiation load and fracture toughness, but was not contributed to the failure angle. Also, The discrepancy of fracture locus between the maximum stress theory and the experiment for concrete is considered to depend upon a large energy requirement for inducing the mixed-mode and sliding mode fractures.

The Prediction of Geometrical Coniguration and Ductile Fracture using the Artificial Neural Network for a Cold Forged Product (신경망을 이용한 냉간 단조품의 기하학적 형상 및 연성파괴 예측)

  • 김동진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.201-205
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    • 1996
  • This paper suggests the scheme to simultaneously accomplish prediction of fracture initation and geometrical configuration of deformation in metal forming processes using the artificial neural network. A three-layer neural network is used and a back propagation algorithm is adapted to train the network. The Cockcroft-Latham criterion is used to estimate whether fracture occurs during the deformation process. The geometrical configuration and the value of ductile fracture are measured by finite element method. The prediction of network and numerical results of simple upsetting are compared. The proposed scheme has successfully predicted the geometrical configuration and fracture initiation.

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Numerical study of rock mechanical and fracture property based on CT images

  • Xiao, Nan;Luo, Li-Cheng;Huang, Fu;Ling, Tong-Hua
    • Geomechanics and Engineering
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    • v.31 no.4
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    • pp.395-407
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    • 2022
  • In this paper, cracks with different angles are prefabricated in rock specimens to study the fracture characteristics of rock based on CT images. The rock specimens are prepared for compression tests according to the standard recommended by ISRM (International Society for Rock Mechanics). The effects of different angles on rock mechanical properties and crack propagation fracture modes are analyzed. Then, based on the cohesive element method and CT images, the relationship between porosity and Young's modulus as well as the fracture property is explored by the numerical modelling. In the modelling, the distribution of Young's modulus is determined by the CT image through the field variable method. The results show that prefabricated cracks reduce the mechanical properties of rock. The closer the angles of the prefabricated crack is, the greater the Young's modulus of the rock sample is. The failure process of each specimen with prefabricated cracks is formed by the initiation and propagation of crack, and the angle of the prefabricated crack will affect the type of extended crack. As part of the numerical model proposed in this paper, the microstructure of rocks is reflected by CT images. The numerical results verify the effectiveness of the cohesive element method in the study of crack propagation for rock. The rock model in this paper can be used to predict engineering disasters such as collapse and landslide caused by rock fracture, which means that the methodology adopted in this paper is comprehensive and important to solve rock engineering problems.

A study on the crack initiation of SCM 4 (SCM4 의 크랙開始点 에 관한 硏究)

  • 옹장우;박찬국;김재훈
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.2
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    • pp.135-139
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    • 1985
  • A J$_{IC}$ test procedure by ultrasonic method performed to observe the crack opening behavior of fatigue precrack and detect the initiation of crack propagation of compact tension specimen in this paper. Pulse-echo method with 5 MHz transducer was used on the Cr-Mo steel quenched and tempered at 593.deg. C. We obtained the following results in the elastic-plastic fracture toughness test by ultrasonic method. Echo height is a little increased linearly and rapidly at the early stage of loading . Then it is decreased considerably, finally at the unstable crack growth stage, it is rapidly increased at an unpredictable rae. The initiation of crack propagation is supposed to be at the stage deviated from linearly decreased region and then blunted. J$_{IC}$ value(10.15-12.15 Kgf/mm) by ultrasonic method is lower than that(12.2 Kgf/mm) by R-curve method. But, it is required that the research for the more exact evaluation about correlation between echo height and the crack opening behavior of precrack tip will be continued. continued.ued.

An Experimental Study on Fatigue Fracture Behavior of Steel for Merchant Ships (선박용 강재의 피로파괴거동의 실험적 연구)

  • Moon-Sik,Han;Sang-Chul,Kim
    • Bulletin of the Society of Naval Architects of Korea
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    • v.25 no.1
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    • pp.21-32
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    • 1988
  • An experimental study was carried out to identify the fatigue fracture behavior of steel for merchant ships. The bending and shear loads were applied simultaneously on the specimens to simulate of real load condition for a ship. The effects of the stress intensity factor under mode I with mode II loading condition on the initiation and the propagation of a crack were investigated, with particular emphasis on mode II. When the $K_{II}$ stress intensity factor in mode II was applied under mode I loading condition, the propagation behavior of a crack is to be affected mainly by the anisotropic characteristic of materials.

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Thermo-mechanical simulations of pillar spalling for in-situ heater test by FRACOD

  • Lee Hee-Suk;Shen Baotang;Mikael Rinne
    • 한국지구물리탐사학회:학술대회논문집
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    • 2003.11a
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    • pp.244-251
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    • 2003
  • A two-dimensional BEM code, $FRACOD^{2D}$, was applied to simulate fracture initiation and propagation processes in a rock pillar during an in situ heater test of a rock pillar planned at the $\"{A}sp\"{o}$ Underground Rock laboratory of SKB, in Southern Sweden. To take the advantage of conventional BEM for simulating fracturing processes, but without efforts for domain integral transformation, a hybrid approach is developed to simulate the fracturing processes in rock pillar under coupled thermo-mechanical loading. The code FRACOD was used for simulating the fracture initiation and propagation processes with its boundary tractions reflecting the effects of the initial and redistributed thermomechanical stresses in the domain of interest at multiple excavation and heating steps were produced by a special algorithm of stress inversion, based on resultant thermo-mechanical stress fields at each excavation and heat loading step by a FEM code without considering fracturing processes. This hybrid approach can take the advantages of both types of numerical methods and avoids their shortcomings for fracturing process simulation and domain effects, respectively. In this paper, we present the hybrid approach for the stress, displacements, and fracturing processes at sequential excavation and heating steps of the in situ heater test as a predictive modelling, the formulation of the fracturing models and the predictive results. Two sections of borehole depth, 0.5 m and 1.5 m below the tunnel floor are considered. The pillar area is modelled with the FRACOD and the stress field produced by excavation and heating is transferred with corresponding boundary stresses. From the modelling results, the degree of fracturing and damage are evaluated for 120 days of heating. Dominated shear fracturing in the vicinity of the central pillar was observed from the models at both sections, but spalled area appears to be limited. Based on the modelling results, a sensitivity study for the effect of pre-existing fractures in the vicinity of the holes is also conducted, and the initiation and evolution of EDZ around the deposition holes are investigated using this particular numerical technique.

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The investigation of rock cutting simulation based on discrete element method

  • Zhu, Xiaohua;Liu, Weiji;Lv, Yanxin
    • Geomechanics and Engineering
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    • v.13 no.6
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    • pp.977-995
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    • 2017
  • It is well accepted that rock failure mechanism influence the cutting efficiency and determination of optimum cutting parameters. In this paper, an attempt was made to research the factors that affect the failure mechanism based on discrete element method (DEM). The influences of cutting depth, hydrostatic pressure, cutting velocity, back rake angle and joint set on failure mechanism in rock-cutting are researched by PFC2D. The results show that: the ductile failure occurs at shallow cutting depths, the brittle failure occurs as the depth of cut increases beyond a threshold value. The mean cutting forces have a linear related to the cutting depth if the cutting action is dominated by the ductile mode, however, the mean cutting forces are deviate from the linear relationship while the cutting action is dominated by the brittle mode. The failure mechanism changes from brittle mode with larger chips under atmospheric conditions, to ductile mode with crushed chips under hydrostatic conditions. As the cutting velocity increases, a grow number of micro-cracks are initiated around the cutter and the volume of the chipped fragmentation is decreasing correspondingly. The crack initiates and propagates parallel to the free surface with a smaller rake angle, but with the rake angle increases, the direction of crack initiation and propagation is changed to towards the intact rock. The existence of joint set have significant influence on crack initiation and propagation, it makes the crack prone to propagate along the joint.