• Title/Summary/Keyword: fracture Toughness

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Densification of Reaction Bonded Silicon Nitride with the Addition of Fine Si Powder - Effects on the Sinterability and Mechanical Properties

  • Lee, Sea-Hoon;Cho, Chun-Rae;Park, Young-Jo;Ko, Jae-Woong;Kim, Hai-Doo;Lin, Hua-Tay;Becher, Paul
    • Journal of the Korean Ceramic Society
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    • v.50 no.3
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    • pp.218-225
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    • 2013
  • The densification behavior and strength of sintered reaction bonded silicon nitrides (SRBSN) that contain $Lu_2O_3-SiO_2$ additives were improved by the addition of fine Si powder. Dense specimens (relative density: 99.5%) were obtained by gas-pressure sintering (GPS) at $1850^{\circ}C$ through the addition of fine Si. In contrast, the densification of conventional specimens did not complete at $1950^{\circ}C$. The fine Si decreased the onset temperature of shrinkage and increased the shrinkage rate because the additive helped the compaction of green bodies and induced the formation of fine $Si_3N_4$ particles after nitridation and sintering at and above $1600^{\circ}C$. The amount of residual $SiO_2$ within the specimens was not strongly affected by adding fine Si powder because most of the $SiO_2$ layer that had formed on the fine Si particles decomposed during nitridation. The maximum strength and fracture toughness of the specimens were 991 MPa and $8.0MPa{\cdot}m^{1/2}$, respectively.

Determination of Elastic Work Factor of Graphite/Epoxy Composites Subjected to Compressive Loading under Hydrostatic Pressure Environment (정수압 환경에서 압축하중을 받는 Graphite/Epoxy 적층복합재의 탄성일인자 결정)

  • 신명근;이경엽;이중희
    • Composites Research
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    • v.15 no.5
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    • pp.14-18
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    • 2002
  • In the present study, we investigated the effects or hydrostatic pressure and stacking sequence on the elastic work factor to determine compressive fracture toughness of graphite/epoxy laminated composites in the hydrostatic pressure environment. The stacking sequences used were unidirectional. $\textrm{[}0^{\circ}\textrm{]}_{88}$ and multi-directional, $\textrm{[}0^{\circ}/\pm/45^{\circ}/90^{\circ}\textrm{]}_{11s}$. The hydrostatic pressures applied for a $\textrm{[}0^{\circ}\textrm{]}_{88}$ case were 0.1 MPa, 70MPa, 140MPa. and 200MPa. The hydrostatic pressures applied for a $\textrm{[}0^{\circ}/\pm/45^{\circ}/90^{\circ}\textrm{]}_{11s}$ case were 0.1MPa, 100MPa, 200MPa, and 300MPa. It was found that the elastic work factor was not affected by the hydrostatic pressure and the stacking sequence. Also, it was found that the elastic work factor decreased in a linear fashion with delamination length.

An Evaluation of Aging Degradation Damage for Cr-Mo-V Steel by Electrochemical Potentiokinetic Reactivation Test (재활성화 분극시험에 의한 Cr-Mo-V강의 시효열화 손상 평가)

  • Kwon, Il-Hyun;Na, Sung-Hun;Song, Gee-Wook;Yu, Hyo-Sun
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.49-54
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    • 2000
  • Cr-Mo-V steel is widely used as a material for the turbine structural component in fossil power plants. It is well known that this material shows the various material degradation phenomenons such as temper embrittlement, carbide coarsening. and softening etc. or ins to the severe operation conditions as high temperature and high pressure. These deteriorative factors cause tile change of mechanical properties as reduction of fracture toughness. Therefor it is necessary to evaluate tile extent of degradation damage for Cr-Mo-V steel in life assessment of turbine structural components. In this paper. the electrochemical potentiokinetic reactivation(EPR) test in $50wt%-Ca(NO_3)_2$ solution is performed to develop the newly technique for degradation damage evaluation of Cr-Mo-V steel. The results obtained from the EPR test are compared with those in small punch(SP) tests recommended by semi-nondestructive testing method using miniaturized specimen. The evaluation parameters used in EPR test are tile reactivation current density$(I_R)$ and charge$(Q_{RC})$ reactivation rate$(I_R/I_{Crit},\;Q_R/Q_{Crit})$. The results suggest that $I_R/I_{Crit}$ in these parameters shows a good correlation with SP test results.

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Development of User Subroutine Program Considering Effect of Neutron Irradiation on Mechanical Material Behavior of Austenitic Stainless Steels (중성자 조사에 따른 오스테나이트 스테인리스 강의 기계적 재료거동 변화를 고려한 사용자 정의 보조 프로그램 개발)

  • Kim, Jong Sung;Jhung, Myung Jo;Park, Jeong Soon;Oh, Young Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.9
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    • pp.1127-1132
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    • 2013
  • The failure of reactor internals may have a significant effect on the safe operation and shutdown of a reactor. Various agings related to neutron irradiation occur or can potentially occur in the reactor internals owing to high neutron irradiation levels. Austenitic stainless steel, one of the principal materials constituting the reactor internals, shows different mechanical material behaviors such as tensile/creep properties and fracture toughness with neutron irradiation levels. This variation should be considered when the structural integrity of the reactor internals against agings during the design lifetime or continued operation period is evaluated. In this study, user subroutine programs considering the variation of mechanical material behaviors with neutron irradiation levels were developed. The programs were validated by testing them for various conditions.

Change in Ultrasonic Characteristics with Isothermal Heat Treatment of 2.25Cr-1Mo Steel (등온열처리에 따른 2.25Cr-1Mo강의 초음파 특성 변화)

  • Nam, Young-Hyun;Baek, Un-Bong;Park, Jong-Seo;Nahm, Seung-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.3
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    • pp.353-358
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    • 2013
  • The ultrasonic characteristics of 2.25Cr-1Mo steel were investigated in relation to the isothermal heat treatment temperature and time. Charpy impact tests and hardness tests were conducted on individual specimens with three different heat treatment conditions. A pulse-echo method with longitudinal waves was used to measure the attenuation and velocity of ultrasonic waves. The FATT (fracture appearance transition temperature) increased with an increase in the isothermal heat treatment time, which implies that the toughness decreased. As the isothermal heat treatment time and temperature increased, the longitudinal wave velocity and ultrasonic attenuation coefficient were raised.

A Study on the Sintering of Diamond Composite at Low Temperature Under Low Pressure and its Subsequent Conductive PVD Process for a Cutting Tool (절삭 공구용 다이아몬드 복합체의 저온 저압 소결 합성 및 후속 도전형 박막 공정 특성 연구)

  • Cho, Min-Young;Ban, Kap-Soo
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.1
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    • pp.25-32
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    • 2020
  • Generally, high-temperature, high-pressure, high-priced sintering equipment is used for diamond sintering, and conductivity is a problem for improving the surface modification of the sintered body. In this study, to improve the efficiency of diamond sintering, we identified a new process and material that can be sintered at low temperature, and attempted to develop a composite thin film that can be discharged by doping boron gas to improve the surface modification of the sintered body. Sintered bodies were sintered by mixing Si and two diamonds in different particle sizes based on CIP molding and HIP molding. In CVD deposition, CVD was performed using WC-Co cemented carbide using CH4 and H2 gas, and the specimen was made conductive using boron gas. According to the experimental results of the sintered body, as the Si content is increased, the Vickers hardness decreases drastically, and the values of tensile strength, Young's modulus and fracture toughness greatly increase. Conductive CVD deposited diamond was boron deposited and discharged. As the amount of boron added increased, the strength of diamond peaks decreased and crystallinity improved. In addition, considering the release processability, tool life and adhesion of the deposition surface according to the amount of boron added, the appropriate amount of boron can be confirmed. Therefore, by solving the method of low temperature sintering and conductivity problem, the possibility of solving the existing sintering and deposition problem is presented.

A Study on Deformation Capacity of High Strength Steel Beam-to-Column Connections According to Welding Detail at Beam End (보 단부 용접상세에 따른 고강도강 기둥-보 접합부의 변형능력에 관한 연구)

  • Oh, Sang Hoon;Park, Hae Yong
    • Journal of Korean Society of Steel Construction
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    • v.26 no.4
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    • pp.335-348
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    • 2014
  • For high-strength steel, it is difficult to be applied to flexible structural member because it have high yield ratio and low basic material's toughness. One of the great problems when using high-strength steel connections is the brittle fracture at the end of the beam member in common with general mild steel connections. In the cases of mild steel connections, it has be developed that special moment frame connection details by reinforcing structural member or improvement of welding access hole. But, it is incomplete at yet about applicability estimation of high-strength steel connections. This study is the initial step research for the applicability estimation of beam-to-column connections being applied to developed high-strength steel, HSA800. And, it studied about structural performance of the high-strength steel connections according to the details of welding access hole through full-scale test and analytical method.

Preparation of Sintered ATZ by Sol-Gel Process and Properties (졸-겔법에 의한 알루미나 강화 지르코니아 소결체의 제조 및 특성)

  • Han, Kyoung Ran;Park, Sun Jin;Hong, Kug-Sun;Jun, Hyung Woo
    • Analytical Science and Technology
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    • v.6 no.2
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    • pp.225-229
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    • 1993
  • ATZ was prepared by adding an alumina sol equivalent to 2wt% as $Al_2O_3$ to an aqueous slurry of alumina (AKP-30) and zirconia (TZ-2Y or TZ-0Y) in the range of 10-30ATZ, followed by gelation, calcination, and sintereing between $1450^{\circ}C{\sim}1550^{\circ}C$ for 2h. They showed excellent microstructure with alumina grains of <$0.5{\mu}m$ and>99% of the theoretical density. Fracture toughness of ${\sim}8MPa{\cdot}m^{1/2}$ was observed around 20ATZ which was higher than $6MPa{\cdot}m^{1/2}$ obtainable by ball-milling.

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Synthesis of Sialon by Carbothermal Reduction of Porous Glass (다공질유리의 탄소 열적환원반응에 의한 Sialon의 합성에 관한 연구)

  • 김병호;이덕열;김왕섭;전형우;이근헌
    • Journal of the Korean Ceramic Society
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    • v.26 no.6
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    • pp.771-782
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    • 1989
  • Synthesis of $\beta$-Sialon powder was attempted with carbothermal reduction of porous glass. The porous glass was prepared by heat and hydrothermal treatments of 9.32 Li2O.46.5B2O3.37.2SiO2.6.98Al2O3 glass. Carbon pyrolyzed from propane gas was deposited on the porous glass, thereafter activated carbon was added as reducing agents. The synthesized $\beta$-Sialon powder was pressureless sintered at 175$0^{\circ}C$ for 1hr in N2 atmosphere. The characterization of the $\beta$-Sialon powder was performed with XRD, BET, SEM and particle size analysis. The sinterability and mechanical properties of the sintered bodies were investigated in terms of bulk density, M.O.R., fracture toughness, morphology of microstructure and etc. The reduction effect of deposited carbon was better than that of activated carbon mechanically added. The formation of SiC was precominant over that of Si2ON2 and $\beta$-Sialon owing to low partial pressure of N2 inside the pore, wehreas on the surface of porous glass the formation of Si2ON2 and $\beta$-Sialon were predominant. Thereafter, SiC reduced unreacted glass to be $\beta$-Sialon. Single phase of $\beta$-Sialon(Z=1.92) was obtained from PGA porous glass having the largest pore radius by the simultaneous reduction and nitridation method at 145$0^{\circ}C$ for 5hrs. The bulk density, M.O.R., and KIC of the sitered body are 3.17g/cc, 434.4MPa and 4.1MPa.m1/2, respectively.

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Effect of Annealing Temperature on the Properties of $\beta$ -SiC-Ti $B_2$ Electrocondutive Ceramic Composites by Spray Dry (Spray Dry한 $\beta$-SiC-Ti $B_2$ 도전성 세라믹 복합체의 특성에 미치는 Annealing 온도)

  • 신용덕;주진영;최광수;오상수;서재호
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.52 no.8
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    • pp.335-341
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    • 2003
  • The composites were fabricated respectively 61vo1.% $\beta$ -SiC and 39vo1.% Ti $B_2$ spray-dried powders with the liquid forming additives of l2wt% $Al_2$ $O_3$$Y_2$ $O_3$ by pressureless annealing at 1$700^{\circ}C$, 175$0^{\circ}C$, 180$0^{\circ}C$ for 4 hours. The result of phase analysis of composites by XRD revealed $\alpha$ -SiC(6H), Ti $B_2$, and YAG(A $l_{5}$ $Y_3$ $O_{12}$ ) crystal phase. The relative density, the Young's modulus and fracture toughness showed respectively the highest value of 92.97%, 92.88Gpa and 4.4Mpaㆍ $m^{\frac{1}{2}}$ for composites by pressureless annealing temperature 1$700^{\circ}C$ at room temperature. The electrical resistivity showed the lowest value of 8.09${\times}$10$^{-3}$ ㆍcm for composite by pressureless annealing temperature 1$700^{\circ}C$ at $25^{\circ}C$. The electrical resistivity of the SiC-Ti $B_2$ composites was all positive temperature cofficient resistance(PTCR) in the temperature ranges from $25^{\circ}C$ to $700^{\circ}C$.