• Title/Summary/Keyword: forming elements

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Development and application of FEM/GEM program for evaluating formability of stamping dies (스탬핑 금형의 성형성 평가를 위한 유한요소/기하학힘평형법 프로그램 개발과 응용)

  • Kim, J.P.;Keum, Y.T.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.3
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    • pp.80-93
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    • 1996
  • A 2-dimensional FEM/GEM program was developed under the plane strain assumption using linear line elements for analyzing stretch/draw forming operations of an arbitrarily shaped draw-die. FEM formulation adopted a new algorithm for solving force equilibrium as well as non-penetration condition simultaneously. Also, a rigid-viscoplastic material model with Hill's normal anisotropic yield condition and rate-sensitive hardening law is assumed, along with the Coulomb friction law in the contact regions. For the case of numerical divergence at nearly final forming stages, geometric force equilibrium method(GEM) is also introduced. The developed program was tested by simulating the forming processes of cylindrical punch/open die, and the drawing processes of automotive oilpan and hood inner panel in order to verify the usefulness and validity of FEM/GEM formulation. The numerical simulation verified the validity and robustness of developed program.

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Welding analysis with linear solid-shell element (선형 Solid-shell 을 이용한 용접해석)

  • Choi, Kang-Hyouk;Kim, Ju-Wan;Im, Se-Young
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.728-732
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    • 2004
  • In the FE analysis of sheet metal forming, efficient results can be obtained by using shell elements rather than using solid elements. However, shell elements have some limitations to describe three-dimensional material laws. In the recent years, solid-shell element, which has only translational degree of freedom like solid element, has been presented. The assumed nature strain (ANS) and enhanced assumed strain (EAS) methods can be used to remove several solid-shell locking problems. In this paper, ANS method was used for diminish transverse shear locking and EAS method for thickness locking. Using the element, the steel pipe making process from flat plate analyzed effectively, which is including bending and welding.

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Effects of Alloying Elements on Hardening of 13Cr Stainless Steels Using Plasma Nitriding Process (플라즈마질화처리에 의한 13Cr 스테인리스강의 표면경화특성에 미치는 질화물형성원소첨가의 영향)

  • ;;;;中田一博
    • Journal of Welding and Joining
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    • v.16 no.1
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    • pp.88-97
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    • 1998
  • The surface characteristics of 13Cr stainless steel systems by plasma nitriding were investigated. The plasma nitriding for the 13Cr steels, in which the nitriding forming elements such as Ti, V, W, Nb, Al, Zr and Si were added about 2~3wt.%, respectively, was performed. In all nitrided specimens, .epsilon.-F $e_{2-3}$N, UPSILON.'-F $e_{4}$N and CrN were detected as the nitrides with the a-Fe in the nitrided layer. VN and .betha.- $W_{2}$N were also detected in 13Cr-3V and 13Cr-3W alloys. The growth of the nitrided layer was controlled by the diffusion process. The thickness of the nitrided layer was similar in the 13Cr-2Nb and 3Zr specimens to that of 13Cr(BM) specimen, while the others exhibited the thinner layer. The activation energy for the growth of the nitrided layer in the temperature range of 773-873K was about 130kJ/mol in 13Cr(BM), 13Cr-2Ti, 3W, 3Al, 3Zr and 3Si alloys. The hardness of the nitrided specimens was significantly increased above Hv1000, comparing to the non-nitrided specimen. The specimens with the nitrided forming elements revealed much higher hardness values and, especially, 13Cr-3Al, 3V and 3Si specimens were significantly hardened up to Hv1300.v1300.0.

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Numerical Study of Electrohydraulic Forming Using an Arbitrary Lagrange-Eulerian Method (Arbitrary Lagrange-Eulerian 기법을 활용한 액중 방전 성형의 해석적 연구)

  • Woo, M.A.;Noh, H.G.;Song, W.J.;Kang, B.S.;Kim, J.
    • Transactions of Materials Processing
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    • v.25 no.1
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    • pp.49-55
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    • 2016
  • Electrohydraulic forming (EHF) is a high-speed forming process that uses an electric arc discharge in water. Shock waves resulting from the electric arc discharge are propagated to the blank through water and the blank moves toward the die. Advantages of EHF include improved formability due to the high-speed process and reduction of the bouncing effect. In the current study, a numerical simulation of EHF was developed using LS-DYNA. In the simulation, the model for the electric arc was assumed as an adiabatic gas expansion and an Arbitrary Lagrange-Eulerian (ALE) multi material formulation was used to describe the interaction between the electric arc and the water. In order to model the Fluid-Structure Interaction (FSI), a coupling mechanism was used. The blank of Al 1100-O was simulated using shell elements. The results of the simulation showed that the blank was deformed due to the pressure propagation of water and the bouncing effect did not affect the formability of blank.

Performance of a Rectangular Smart Antenna in CDMA Basestation (CDMA 기지국에 설치된 평면 스마트 안테나의 성능 고찰)

  • Hong, Young-Jin
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.32 no.3C
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    • pp.323-330
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    • 2007
  • Performance indicators such as output SNR, SIR, SINR for rectangular smart antennas in CDMA basestations have been derived. Simulations have been carried out to find the rectangular smart antenna performance while varying the input SNR, number of antenna elements, and the interferers' spatial distributions. Simplified Conjugate Gradient Method was chosen as the underlying beam forming algorithm. It has been shown that the performance of a rectangular smart antenna is similar to that of the linear one having the same number of elements when the interferers are randomly distributed over the whole azimuth angle range.

Influences of the Addition of Hydride-Forming Elements and Oxide and Hydriding-Dehydriding Cycling on the Hydriding and Dehydriding Characteristics of Mg

  • Song, Myoung Youp;Kwak, Young Jun;Park, Hye Ryoung
    • Korean Journal of Metals and Materials
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    • v.50 no.5
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    • pp.375-381
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    • 2012
  • Magnesium prepared by mechanical grinding under $H_2$ (reactive mechanical grinding) with transition elements or oxides showed relatively high hydriding and dehydriding rates when the content of additives was about 20 wt%. Ni was chosen as a transition element to be added. $Fe_2O_3$ was selected as an oxide to be added. Ti was also selected since it was considered to increase the hydriding and dehydriding rates by forming Ti hydride. A sample $Mg-14Ni-3Fe_2O_3-3Ti$ was prepared by reactive mechanical grinding, and its hydrogen storage properties were examined. This sample absorbs 4.02 wt% H for 5 min, and 4.15 wt% H for 10 min, and 4.42 wt% H for 60 min at n = 2. It desorbs 2.46 wt% H for 10 min, 3.98 wt% H for 30 min, and 4.20 wt% H for 60 min at n = 2. The effects of the Ni, $3Fe_2O_3$, and Ti addition, and hydriding-dehydriding cycling were discussed.

Development of Fault Diagnosis Technology Based on Spectrum Analysis of Acceleration Signal for Paper Cup Forming Machine (가속도 신호의 주파수 분석에 기반한 종이용기 성형기 구동축 고장진단 요소기술 개발)

  • Jang, Jaeho;Ha, Changkeun;Chu, Baeksuk;Park, Junyoung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.6
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    • pp.1-8
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    • 2016
  • As demand for paper cups markedly increases, this has brought about a requirement to develop fast paper cup forming machines. However, the fast manufacturing speed of these machines causes faults to occur more frequently in the final product. To reduce the possibility of producing faulty products, it is necessary to develop technologies to monitor the manufacturing process and diagnose the machine status. In this research, we selected the main driving axis of the forming machine for fault diagnosis. We searched the states of rotational elements related to the driving axis and suggested a fault diagnostic system based on spectrum analysis consisting of a real-time data acquisition device, accelerometers, and a diagnosis algorithm. To evaluate the developed fault diagnostic system, we performed experiments using a test station which resembles the actual paper cup forming machine. As a result, we were able to confirm that the proposed system was sufficiently feasible to diagnose any abnormalities in the operation of the paper cup forming machine.

A Study on Flow Characteristics of PBK40 for Glass Lens Forming Process Simulation Using a Plate Heating Type (Plate 가열방식 유리렌즈 성형공정해석을 위한 PBK40 소재의 유동 특성에 관한 연구)

  • Chang, Sung-Ho;Yoon, Gil-Sang;Shin, Gwang-Ho;Lee, Young-Min;Jung, Woo-Chul;Kang, Jeong-Jin;Jung, Tae-Sung;Kim, Dong-Sik;Heo, Young-Moo
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.4 s.193
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    • pp.115-122
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    • 2007
  • Recently, remarkable progress has been made in both technology and production of optical elements including aspheric lens. Especially, requirements for machining glass materials have been increasing in terms of limitation on using environment, flexibility of material selection and surface accuracy. In the past, precision optical glass lenses were produced through multiple processes such as grinding and polishing, but mass production of aspheric lenses requiring high accuracy and having complex profile was rather difficult. In such a background, the high-precision optical GMP process was developed with an eye to mass production of precision optical glass parts by molding press. This GMP process can produce with precision and good repeatability special form lenses such as camera, video camera, aspheric lens for laser pickup, $f-\theta$ lens for laser printer and prism, and me glass parts including diffraction grating and V-grooved base. GMP process consist a succession of heating, forming, and cooling stage. In this study, as a fundamental study to develop molds for GMP used in fabrication of glass lens, we conducted a glass lens forming simulation. In prior to, to determine flow characteristics and coefficient of friction, a compression test and a compression farming simulation for PBK40, which is a material of glass lens, were conducted. Finally, using flow stress functions and coefficient of friction, a glass lens forming simulation was conducted.

A Study on the Characteristics of Planning within Each Type of Multi-Family Housing (공동주택단지의 유형별 계획특성에 관한 연구)

  • Choi Moo-Hyun
    • Journal of the Korean housing association
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    • v.17 no.4
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    • pp.83-91
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    • 2006
  • Although the large supply of multi-family housings played a very important role in forming the urban structure and allocation of functions, and also enhanced the whole level of housing environment, it caused several problems relating to physical form such as isolation of housing estate, inhumanity of the exterior space, and mismatch with the urban structure. To handle these problems, the purpose of this study is to analyse design elements which have a direct impact on physical forms, thereby understand the characteristics of planning. Therefore design elements are reformed into respective analyzing indices. This study analyzes design elements based on analysing indices. Thus, several important results were found from the Factor Analysis and after classifying housing estates into several types, the study found the characteristics of planning within each type of housing estates.

Dissolution Properties of Phosphate Glasses with Trace Elements

  • Lee, Hoi-Kwan;Kang, Won-Ho
    • Journal of the Korean Ceramic Society
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    • v.42 no.6 s.277
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    • pp.371-376
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    • 2005
  • Phosphate glasses were prepared by melting quenching process, and glass formation and dissolution properties were studied. The glass forming region in the $K_2O-CaO-P_2O_5$ system is quietly agreed with the report by Mazurin OV et al. with $M_2O-M'O-P_2O_5$ system (M : monovalent cation, M'divalent cation). Conditionally these glasses have solubility from absorbing the moisture or water and then release elements with trace elements, and the thermal and chemical properties were controllable by the $CaO,\;K_2O,\;P_2O_5$ contents. In the abnormal glass properties, this paper showed the possibility the present glasses can be a good candidate for one component of the slow released agriculture fertilizer.