• Title/Summary/Keyword: forming elements

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Machine-part Group Formation Methodology for Flexible Manufacturing Systems (유연생산시스템(FMS)에서의 기계-부품그룹 형성기법)

  • Ro, In-Kyu;Kwon, Hyuck-Chun
    • Journal of Korean Institute of Industrial Engineers
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    • v.17 no.1
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    • pp.75-82
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    • 1991
  • This research is concerned with Machine-Part Group Formation(MPGF) methodology for Flexible Manufacturing Systems(FMS). The purpose of the research is to develop a new heuristic algorithm for effectively solving MPGF problem. The new algorithm is proposed and evaluated by 100 machine-part incidence matrices generated. The performance measures are (1) grouping ability of mutually exclusive block-diagonal form. (2) number of unit group and exceptional elements, and (3) grouping time. The new heuristic algorithm has the following characteristics to effectively conduct MPGF : (a) The mathematical model is presented for rapid forming the proper number of unit groups and grouping mutually exclusive block-diagonal form, (b) The simple and effective mathematical analysis method of Rank Order Clustering(ROC) algorithm is applied to minimize intra-group journeys in each group and exceptional elements in the whole group. The results are compared with those from Expert System(ES) algorithm and ROC algorithm. The results show that the new algorithm always gives the group of mutually exclusive block-diagonal form and better results(85%) than ES algorithm and ROC algorithm.

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Sectional Analysis of Sheet Metal Stamping Processes Using Bending Energy Augmented Membrane Element and Continuous Contact Treatment (굽힘 에너지가 보강된 박막 요소와 연속 접촉 처리를 이용한 스탬핑 공정의 단면 해석)

  • 윤정환;김종봉;양동열;유동진;한수식
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.4
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    • pp.58-67
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    • 1998
  • A sectional analysis of sheet metal forming process with an arbitrary tool shape is proposed in the present work. To improve the numerical convergence in the conventional membrane sectional analysis, the Bending Energy Augmented Membrane (BEAM) elements had been developed. The BEAM elements particularly improve the stability and convergence of the finite element method for the case of deep drawing. In this work, the FERGUBON spline (C$^2$-continuous) was used to fit the deformed mesh to smooth the given curves and calculate the local curvature of the deformed sheet. The fittings of the deformed sheet and tool surface profile ensure the stability and the convergence of the finite element analysis of highly nonlinear stamping processes. A center floor section and front fender section are analyzed to show the accuracy and robustness of the approach. The results obtained by the proposed approach are compared with the available experimental data.

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Improvement of Connection Force in Hydro-Embedding Process Through the Rotational Piercing of the Connection Element (하이드로 임베딩시 연결요소의 회전을 통한 체결력 개선 연구)

  • Kim, Bong-Joon;Kim, Dong-Kyu;Kim, Dong-Jin;Moon, Young-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.12 s.255
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    • pp.1503-1508
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    • 2006
  • To increase the applicability and productivity of hydroforming process, hydro-embedding process was developed by combining the hydro-forming process with embedding process simultaneously. It is necessary in the automotive parts to form hollow bodies with connection elements which combine one part with another. The hydro-embedding process is embedding the connection element hydraulically during the operating steps of the hydroforming. In this study, technique of rotational piercing is added on the existing hydro-embedding to increase the connection force of hydro-embedded element. To estimate the feasibility of new trial process, integrated researches on the hydro-embedding process technology have been performed by analyzing the deformed mode of the tubes and the optimal process parameters for various shapes of the connection elements.

Effect of Carbide Forming Elements on Hardness and Linear Thermal Expansion Coefficient of Low Thermal Expansive Cast Irons (저 열팽창 주철의 경도향상 및 선팽창계수에 미치는 탄화물 형성원소의 영향)

  • Moon, Byung-Moon;Hong, Chun-Pyo
    • Journal of Korea Foundry Society
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    • v.17 no.1
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    • pp.36-50
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    • 1997
  • Invar-type austenitic cast irons are being used as low thermal expansive materials because of its good low thermal expansion characteristics and castability despite its low hardness. The effects of alloying elements such as Cr, Ti, V, and Mo on hardness and linear thermal expansion coefficient of the invar-type austenitic cast irons were investigated. A combined use of V and Mo addition was found to be the most effective for the improvement of hardness without causing an increase in the thermal expansion coefficient. With a combined addition of 4.6wt%V and 3.8wt%Mo, the hardness increased up to 180HB and the thermal expansion coefficient was kept at a relatively low value of $4.6{\times}10^{-6}/^{\circ}C$ in the temperature range from room to $250^{\circ}C$.

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Heating and Cooling Performance of a Ground Coupled Heat Pump System with Energy-Slab (에너지슬래브 적용 지열원 열펌프 시스템의 성능 특성에 관한 실증 연구)

  • Choi, Jong-Min
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.24 no.2
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    • pp.196-203
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    • 2012
  • Energy foundations and other thermo-active ground structure, energy wells, energy-slab, and pavement heating and cooling represent an innovative technology that contributes to environmental protection and provides substantial long-term cost savings and minimized maintenance. This paper focuses on earth-contact concrete elements that are already required for structural reasons, but which simultaneously work as heat exchangers. Pipes, energy slabs, filled with a heat carrier fluid are installed under conventional structural elements, forming the primary circuit of a geothermal energy system. The natural ground temperature is used as a heat source in winter and a heat sink in summer. The geothermal heat pump system with energy-slab represented very high heating and cooling performance due to the stability of EWT from energy slab. However, the performance of it seemed to be affected by the atmospheric air temperature.

Effect of Fe Addition on Mechanical Properties and Microstructure of As-Extruded Hypereutectic Al-Si-Fe Alloy (Fe가 첨가된 과공정 Al-Si-Fe합금 압출재의 기계적특성 및 미세조직에 관한 연구)

  • Lee, S.D.;Kim, D.H.;Beck, A.R.;Lim, S.G.
    • Transactions of Materials Processing
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    • v.28 no.3
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    • pp.123-129
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    • 2019
  • Hypereutectic Al-Si alloys have been widely utilized for wear-resistant components in the automotive industry. In order to expand the application of Hypereutectic Al-Si alloys, the addition of alloying elements forming a stable precipitate at high temperature is required. Thermally stable inter metallic compounds can be formed through the addition of transition elements such as Fe, Ni to Al alloys. However, the amount of transition element to be added to Al alloys is limited due to their low solid solubility. Also, hypereutectic Al-Si-Fe alloys form coarse primary Si phases and needle-shaped intermetallic compounds during solidification in the general casting processes. In this study, the effects of the destruction of Intermetallic compound and Si phase are investigated via hot extrusion. Both the microstructure and mechanical properties are discussed under different extrusion conditions.

Sharing Cognition LMS: an Alternative Teaching and Learning Environment for Enhancing Collaborative Performance

  • NGUYEN, Hoai Nam;KIM, Hoisoo;JO, Yoonjeong;DIETER, Kevin
    • Educational Technology International
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    • v.16 no.1
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    • pp.1-30
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    • 2015
  • The purpose of this research is to propose a novel social LMS developed for group collaborative learning with a think-aloud tool integrated for sharing cognitive processes in order to improve group collaborative learning performance. In this developmental research, the system was designed with three critical elements: the think-aloud element supports learners through shared cognition, the social network element improves the quality of collaborative learning by forming a structured social environment, and the learning management element provides a understructure for collaborative learning for student groups. Moreover, the three critical elements were combined in an educational context and applied in three directions.

3-D Analysis of Hot Forging Processes using the Mesh Compression Method (격자압축법을 이용한 3차원 열간단조공정해석)

  • 홍진태;양동열;이석렬
    • Transactions of Materials Processing
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    • v.11 no.2
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    • pp.179-186
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    • 2002
  • In the finite element analysis of metal forming Processes using general Lagrangian formulation, element nodes in the mesh move and elements are distorted as the material is deformed. The excessive degeneracy of mesh interrupts finite element analysis and thus increases the error of plastic deformation energy, In this study, a remeshing scheme using so-called mesh compression method is proposed to effectively analyze the flash which is generated usually in hot forging processes. In order to verify the effectiveness of the method, several examples are tested in two-dimensional and three-dimensional problems.

Effect of Metal Oxide of Ceramic Superconductor for Neutron beam Irradiation (중성자 조사용 전기도체의 첨가물 효과)

  • Lee, Sang-Heon;Choi, Yong
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.57 no.3
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    • pp.429-432
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    • 2008
  • Much studies have been concentrated to develop the fabrication technique for high critical current density but still there are a lot of gap which should be overcome for large scale application of superconducting materials at liquid nitrogen temperature. The improvement of the critical current can be achieved by forming the nano size defect working as a flux pinning center inside the superconductor. In this paper, the establishment of fabrication condition and additive effects of second elements were examined so as to improve the related properties to the practical use of superconductor.

Numerical Analysis on the Softening Behavior of Concrete (콘크리트의 연화거동에 관한 수치해석)

  • 진치섭;엄장섭;김희성;배문교
    • Proceedings of the Korea Concrete Institute Conference
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    • 1992.10a
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    • pp.173-178
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    • 1992
  • Ficticious Crack Model(FCM) is one of the Nonlinear Analysis Method which is presented strictly strain softening phenomena of concrete in the fracture zone. As no stress singularities occur, it is not necessary to use special crack tip elements for this analysis. A special feature of the used method is that it explains not only the growth of existing cracks, but also the formation of new crack, as it is assumed that cracks start forming when the tensile stress reaches ft, i, e the same criterion is used for formation and propagation of cracks.

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