• Journal of the Korean Crystal Growth and Crystal Technology
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• v.3 no.2
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• pp.185-201
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• 1993

The objectives of this study are to identify the physical, chemical and microstructural properties of coal fly ash and to increase the industrial use of coal fly ash. Experimental results show that 3 major constituents of coal fly ash are $SiO_2$, $Al_2O_3$ and coal fly ash includes the crystalline of Quartz and Mullite. Coal fly ash are classified into 7 groups based on the type of microstructure. Cenosphere is divided into floater and dry separated cenosphere which are consist mainly of $SiO_2$ and $Al_2O_3$. Cenosphere segregations are formed by adsorption and neck growth of the smaller sized cenosphere particles on the condition of the high temperature and air pressure.

• Journal of Korean Society of Environmental Engineers
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• v.22 no.10
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• pp.1881-1891
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• 2000

Cenosphere particles of different fly ash formed at the pulverized coal power plant were hollow sphere or filled with small particles inside solid particles. And size was relatively larger than other fly ash particles as well as specific gravity was small to suspend in the water. In this paper, it was demonstrated to contain a variety of morphological particle type, and the physical and chemical properties related to the cenosphere and fly ash particles. Furthermore it was estimated the possibility to reuse the cenosphere particles on the base of cenosphere properties. Cenosphere formation resulted from melting of mineral inclusion in coal, and then gas generation inside the molten droplet. As the aluminosilicate particle was progressively heated, a molten surface layer developed around the solid core. Further heating leaded to cause the formation of fine particles at the core. The mass median diameter(MMD) of cenosphere particles was $123.11{\mu}m$ and the range of size distribution was $100{\sim}200{\mu}m$ with single modal. It was represented that specific density was $0.67g/cm^3$ fineness was $1135g/cm^3$. The chemical components of cenosphere were similar to other fly ash including $SiO_2$, $Al_2O_3$, but the amount of the chemical component was different respectively. In the case of fly ash, $SiO_2$ concentration was 54.75%, and $Al_2O_3$ concentration was 21.96%, so this two components was found in 76.71% of the total concentration. But in the case of cenosphere, it was represented that $SiO_2$ concentration was 59.17% and $Al_2O_3$ concentration was 30.16%, so this two components was found in 89.33% of the total concentration. Glassy component formed by the aluminosilicate was high in the cenosphere, so that it was suitable to use insulating heat material.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.5 no.4
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• pp.414-422
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• 1995

Coal fly ash was calcined and elutriated for recycling as ceramic raw materials. C Crystal phases, morphologies, chemical components, particle size distributions and Ig. loss of as-received, calcined and elutriated coal fly ash were investigated to study the effects of the calci nation and elutriation on the coal fly ash classification. The experimental equations, which were used in elutriation of clay, were examined in order to find out which equation is appropriated for coal fly ash classification. It turned out that Rittinger's equation is relatively well matched for the fly ash. Having nothing to do with the treatment conditions, the crystal phases of coal f fly ash were mullite, quartz. Calcite peak was detected in as - received and elutriated coal fly a ash; however, it disappeared in calcined coal fly ash. As - received coal fly ash consists of various type of particles such as a cenosphere, coke type, silicate type, whisker type and aggregat e ed type. In case of calcined coal fly ash, coke type particles were eliminated and agglomerated type particles were relatively increased. Most of the particles that were relatively spherical cenosphere in the 4th step of elutriator. Particle size distribution was narrowed by calcination a and elutriation. Especially, in elutriation, particle size distribution was very narrow.

• Korean Journal of Materials Research
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• v.27 no.7
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• pp.353-358
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• 2017

Recycled cenosphere, which is a hollow shaped particle from fly ash, has become attractive as a building material due to its light weight and excellent heat insulation and soundproof properties. In this paper, we investigated the effect of cenosphere size on the physical and optical properties. High brightness of cenosphere as raw material is required for a wide range of ceramics applications, particularly in fields of building materials and industrial ceramic tiles. Cenospheres were sorted by particle size; the microstructure was analyzed according to the cenosphere size distribution. Cenospheres were generally composed of quartz, mullite, and amorphous phase. Colour measurement corresponding to chemical composition revealed that the contents of iron oxide and carbon in the cenospheres were the major factors determining the brightness of the cenospheres.

• Journal of Electrical Engineering and Technology
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• v.11 no.5
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• pp.1372-1376
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• 2016

• Journal of Energy Engineering
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• v.7 no.1
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• pp.146-156
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• 1998

Fly ash produced in coal combustion is a fine-grained material consisting mostly of spherical, glassy, and porous particles. A physical, morphological, and chemical characteristic of fly ash has been analyzed. This study may contribute to the data base of domestic fly ash, the improvement of combustion efficiency, ash recycling and ash collection in the electrostatic precipitator. The physical property of fly ash is determined using a particle counter for the measurement of ash size distribution and gravimeter. Morphological characteristic of fly ash is performed using a scanning electron micrograph and an optical microscope. The chemical components of fly ash are determined using an inductively coupled plasma emission spectrometry (ICP). The distribution of fly ash size was ranged from 15 to 25 $\mu$m in mass median diameter. Exposure conditions of flue gas temperature and duration within the combustion zone of the boiler played an important role on the morphological properties of the fly ash such as shape, relative opacity, coloration, cenosphere and plerosphere. The spherical fly ash might be generated at the condition of complete combustion. The size of fly ash was found to be increased the with particle-particle interaction of agglomeration and coagulation. Fly ash consisted of $SiO_2\;Al_2O_3\;and\;Fe_2O_3$ with 85% and carbon with 3~10% of total mass.

• 한국연소학회:학술대회논문집
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• 2006.10a
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• pp.299-303
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• 2006

From the analysis of fly ash, which contains unburned carbon, collected from the coal-fired Yong Hung power station, most particles are turned out to be hollow cenosphere and agglomerated soot particles. The sooting potential from six coals used in the plant were investigated with CPD model. The results show that the higher potential presented to Peabody, Arthur, Shenhua coals rather than other coals. It is necessary to measure the coal flow rates at each coal feeding pipe for four burner levels since they affect the extent of mixing of soot with oxidant, in turn, the oxidation rate of soot particles. The unbalance in coal flow rate was found in several coal pipes. We successfully reduced unburned carbon in ash by increasing the excess air and changing the SOFA yaw angle.

• Journal of Korean Society of Environmental Engineers
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• v.28 no.10
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• pp.1065-1073
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• 2006

The unturned carbon in fly ash, recently occurred in the coal-fired Yong Hung power station, caused some problems in ash utilization and boiler efficiency. This paper describes the analysis of unburned carbon and six coals, some tests performed at Yong Hung Boiler, and the results of combustion modification for the reduction of unburned carbon in fly ash. From the physical and chemical analysis of unburned carbon in fly ash, most particles were turned out to be hollow cenosphere and agglomerated soot particles. The sooting potential from six coals used in the plant were investigated with CPD(Chemical Percolation Devolatilization) model. The results showed that the higher potential was presented to Peabody, Arthur, Shenhua coals rather than other coals. It was necessary to measure the coal flow rates at each coal feeding pipe for four burner levels since they affect the extent of mixing of soot with oxidant, in turn, the oxidation rate of soot particles. The unbalance in coal flow rate was found in several coal pipes. We successfully reduced unturned carbon in ash by increasing the excess air and changing the SOFA's yaw angle.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.6 no.4
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• pp.627-639
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• 1996

Charateristics of Ansan and Boryong coal fly ashes collected at different seasons were investigated for the recycling them as ceramic raw materials. The effect of pH treatment on the classification of Ansan coal fly ashes by elutriation was discussed. Charateristics of ansan and boryong coal fly ashes were not significantly changed with power plants and seasons. major crystalline phases were mullite and quartz. These results suggested that coal fly ashes cab be used as raw materials instead of clay minerals. However, particle size distribution was very broad from a few $\mu\textrm{m}$ to over $100\;\mu\textrm{m}$. Especially, ansan coal fly ashes have various morphologies. Therefore, coal fly ashes should be classified before using as raw materials. Because of higher dispersion by pH treatment, spherical cenospheres were mainly collected in the 4th step and particle size distribusion was also decreased by elutriation for the ansan coal fly ashes. The specific surface area of the sample collected in the 4th step was $1.24\;m^{2}/g$ which was smaller than that of not treated Ansan coal fly ashes.

• Proceedings of the Korea Association of Crystal Growth Conference
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• 1997.10a
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• pp.181-186
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• 1997

석탄회의 재활용율을 높이고자 비가소성 원료인 석탄회를 첨가한 슬립 및 고형화 소지의 유동학적 고찰을 하였고, 이들을 이용하여 주입성형 후 소성한 시편의 물성들을 측정하였다. 석탄회가 50wt.%이상 대체된 슬립의 경우 해교 기구는 점토내 입자의 정전기적 반발력 보다는 석탄회에 포함된 cenosphere 입자표면의 물유리 흡착에 의한 steric stabilization에 의한 것으로 판단되었다. 응집된 슬립은 전형적인 thixotrophy 현상을 나타내는 반면 분산후 재응집된 슬립은 점도가 계속 증가하는 겔화현상을 나타내어 망목구조를 갖는 성형체를 제조할 수 있었다. 석탄회 대체율 50wt.%의 소성체에서 가장 우수한 물성치를 얻을 수 있었으며, 대체율 70wt.%까지의 주입성형이 가능하였다.