• Title/Summary/Keyword: fly ash activation

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High Temperature Properties of Fire Protection Materials Using Fly Ash and Meta-Kaolin (Fly Ash 및 Meta-Kaolin을 활용한 내화성 마감재의 고온특성)

  • Song, Hun;Chu, Yong-Sik;Lee, Jong-Kyu;Do, Jeong-Yun
    • Journal of the Korean Ceramic Society
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    • v.47 no.3
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    • pp.223-231
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    • 2010
  • The serious issue of tall building is to ensure the fire-resistance of high strength concrete. The fire resistant finishing method is necessarily essential in order to satisfy the fire resistance time of 3 h required by the law. The fire resistant finishing method is installed by applying a fire resistant material as a method of shotcrete or a fire resistant board to high strength concrete surface. This method can reduce the temperature increase of the reinforcement embedded in high strength concrete at high temperature due to the installation thickness control. This study is interested in identifying the effectiveness of inorganic alumino-silicate compounds including the inorganic admixture such as fly ash and meta-kaolin as the fire resistant finishing materials through the analysis of fire resistance and components properties at high temperature. The study results show that the fire resistant finishing material composed of fly ash and meta-kaolin has the thermal stability of the slight decrease of compressive strength at high temperature. These thermal stability is caused by the ceramic binding capacity induced by alkali activation reaction by the reason of the thermal analysis result not showing the decomposition of calcium hydrate. Inorganic compounds composed of fly ash and meta-kaolin is evaluated to be very effective as the fire resistance material for finishing to protect the concrete substrate by the reason of those simplicity in both application and manufacture. The additional study about the adhesion in the interface with concrete substrate is necessary for the purpose of the practical application.

Strength Development and Carbonation Characteristics of Slag Cement/Class C Fly Ash blended CO2 Injection Well Sealant

  • Kim, Tae Yoo;Hwang, Kyung-Yup;Hwang, Inseong
    • Journal of Soil and Groundwater Environment
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    • v.21 no.2
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    • pp.29-37
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    • 2016
  • CO2 injection well sealant is vulnerable to supercritical CO2 (scCO2) exposure. To develop an alternative to the conventional sealant system (class G cement/class F fly ash), the performance of slag cement (SPC) systems containing class F fly ash (FFA) or class C fly ash (CFA) was evaluated and compared with the conventional sealant under scCO2 conditions. All sealant systems showed an immediate increase in compressive strength upon scCO2 exposure and, at 37.6 MPa, SPC/CFA showed the highest compressive strength after 14 days, which was much higher than the 29.8 MPa of the conventional sealant system. Substantial decreases in porosity were observed in all sealant systems, which were partly responsible for the increase in strength. Carbonation reactions led to pH decreases in the tested sealants from 12.5 to 10~11.6. In particular, the greatest decrease in pH in slag cement/class C fly ash probably supported relatively sustainable alkali activation reactions and the integrity of cement hydrates in this system. XRD revealed the presence of CaCO3 and a decrease in the content of cement hydrates in the tested sealants upon scCO2 exposure. TGA demonstrated a greater increase of CaCO3 and calcium-silicate-hydrate phases in SPC/CFA than in the conventional sealant upon scCO2 exposure.

Synchrotron X-ray diffraction study on alkali-activated slag cement and fly ash-based geopolymers (플라이 애시 지오폴리머와 활성 슬래그 시멘트 생성물의 방사광 X선 회절 실험 연구)

  • Oh, Jae-Eun;Jun, Ssang-Sun;Choi, Se-Jin;Paulo, J.M-Monteiro
    • Proceedings of the Korea Concrete Institute Conference
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    • 2009.05a
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    • pp.319-320
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    • 2009
  • The alkali activation products of slag, fly ash C and fly ash F were investigated using compressive strength test and synchrotron x-ray diffraction. We propose that the predominantly amorphous geopolymer formed under ambient conditions is a disordered form of one of the ABC-6 group of zeolites, which includes poly-types such as hydroxycancrinite, hydroxysodalite, chabazite, levyne or fransinite.

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Development of the inorganic which uses the Fly-ash and Meta-kaolin (플라이애쉬와 메타카올린을 사용한 무기결합재의 개발)

  • Jung, Suk-Jo;Chu, Yong-Sik;Lee, Jong-Kyu
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.433-436
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    • 2005
  • The Fly-ash makes an Alumino-silicate gel when it mixes an alkali or a silicate solution. This Alumino-silicate gel is produced to the activation of an alkali silicate. And this act to the binder and makes a combine of particles. This study involved mechanical strengths of an Alumino-silicate Gel based the Fly-ash with an alkali solution. NaOH, KOH were utilized to an alkali solution. The alkali solution concentration was varied from 6 to 12M and the some added also the Meta-kaolin, Waterglass so that it made high the mechanical performance. Based on the experimental result, the compressive strengths increased as the quantity of the Meta-kaolin increased. And a mechanical strengths appeared according to the concentration of an alkali solution so that it was different. XRD, FT-IR have been used to characterize mechanical performance.

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Strength Development of Alkali-Activated Fly Ash Exposed to a Carbon Dioxide-Rich Environment at an Early Age

  • Park, Sol-Moi;Jang, Jeong-Gook;Kim, Gwang-Mok;Lee, Haeng-Ki
    • Journal of the Korean Ceramic Society
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    • v.53 no.1
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    • pp.18-23
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    • 2016
  • The development of a binder system with a lower carbon footprint as an alternative to Portland cement has been intensely researched. In the present study, alkali-activated fly ash exposed to carbon dioxide at an early age was characterized in compressive strength tests and by MIP, XRD and FT-IR analyses. The compressive strength of carbonated specimens experienced a dramatic increase in comparison to uncarbonated specimens. The microstructural densification of the carbonated specimens was evidenced by MIP. The XRD pattern showed peaks assigned to nahcolite, indicating that the pH was lower in the carbonated specimens. Under the carbon dioxide-rich environment, the aluminosilicate gel reached a more Si-rich state, which improved the mechanical properties of the alkali-activated fly ash.

Thermal Property of Geopolymer Ceramics Based on Fly Ash-Blast Furnace Slag (플라이애시-고로슬래그 기반 지오폴리머 세라믹스의 열적특성)

  • Kim, Jin-Ho;Nam, In-Tak;Park, Hyun;Kim, Kyung-Nam
    • Korean Journal of Materials Research
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    • v.26 no.10
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    • pp.521-527
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    • 2016
  • Geopolymers have many advantages over Portland cement, including energy efficiency, reduced greenhouse gas emissions, high strength at early age and improved thermal resistance. Alkali activated geopolymers made from waste materials such as fly ash or blast furnace slag are particularly advantageous because of their environmental sustainability and low cost. However, their durability and functionality remain subjects for further study. Geopolymer materials can be used in various applications such as fire and heat resistant fiber composites, sealants, concretes, ceramics, etc., depending on the chemical composition of the source materials and the activators. In this study, we investigated the thermal properties and microstructure of fly ash and blast furnace slag based geopolymers in order to develop eco-friendly construction materials with excellent energy efficiency, sound insulation properties and good heat resistance. With different curing times, specimens of various compositions were investigated in terms of compressive strength, X-ray diffraction, thermal property and microstructure. In addition, we investigated changes in X-ray diffraction and microstructure for geopolymers exposed to $1,000^{\circ}C$ heat.

Properties of Fire Resistant Finishing Mortar Using Fly Ash and Glass Forming Light Weight Aggregate (플라이애시와 유리 발포 경량골재를 사용한 내화 마감모르타르의 특성)

  • Song, Hun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.3 no.4
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    • pp.374-381
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    • 2015
  • This study is investigating the fire resistant finishing materials composed of fly ash and glass forming light weight aggregate has the high temperature thermal stability. High temperatures such as a fire, cementitious materials beget dehydration and micro crack of cement matrix. From the test result, developed fire resistant finishing materials showed good stability in high temperatures. These high temperature stability is caused by the ceramic binding and low thermal conductivity of glass forming light weight aggregate. Also, alkali activation reaction of fly ash and meta kaolin not showing the decomposition of calcium hydrates. Thus, this result indicates that it is possible to fire resistant finishing light weight mortars.

Effect of sulfate activators on mechanical property of high replacement low-calcium ultrafine fly ash blended cement paste

  • Liu, Baoju;Tan, Jinxia;Shi, Jinyan;Liang, Hui;Jiang, Junyi;Yang, Yuanxia
    • Advances in concrete construction
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    • v.11 no.3
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    • pp.183-192
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    • 2021
  • Due to economic and environmental benefits, increasing the substitution ratio of ordinary cement by industry by-products like fly ash (FA) is one of the best approaches to reduce the impact of the concrete industry on the environment. However, as the substitution rate of FA increases, it will have an adverse impact on the performance of cement-based materials, so the actual substitution rate of FA is limited to around 10-30%. Therefore, in order to increase the early-age strength of high replacement (30-70%) low-calcium ultrafine FA blended cement paste, sodium sulfate and calcium sulfate dihydrate were used to improve the reactivity of FA. The results show that sodium sulfate has a significant enhancement effect on the strength of the composite pastes in the early and late ages, while calcium sulfate dihydrate has only a slight effect in the late ages. The addition of sodium sulfate in the cement-FA blended system can enhance the gain rate of non-evaporation water, and can decrease the Ca(OH)2 content. In addition, when the sulfate chemical activators are added, the ettringite content increases, and the surface of the FA is dissolved and hydrated.

A Study on the Estimation of Autogenous Shrinkage of High Strength Mortar incorporating Mineral Admixture by Equivalent Age Method (등가재령 방법에 의한 혼화재 치환 고강도 시멘트 모르타르의 자기수축 해석에 관한 연구)

  • Han, Min-Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.1
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    • pp.110-117
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    • 2014
  • The objective of this study is to investigate an effect of curing temperature on autogenous shrinkage of high strength cement mortar with 0.15 of W/B incorporating fly ash and silica fume in terms of equivalent age. The contents of fly ash and silica fume are varied from 10% to 30%. Non linear regression model applying equivalent age was used to estimate the autogenous shrinkage evolution. To obtain apparent activation energy($E_a$), setting time method by Pinto and existing method were calculated and compared respectively. Test results showed that use of silica fume increased autogenous shrinkage while use of fly ash decreased it. It was also found that poor agreements were obtained when $E_a$ by setting time was applied. But, application of existing $E_a$ resulted in a good agreement between calculated autogenous shrinkage and measured one.

Synthesis of Zeolite From Fly Ash (석탄회를 이용한 제올라이트의 열수합성)

  • 진지영
    • Economic and Environmental Geology
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    • v.32 no.6
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    • pp.575-584
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    • 1999
  • Through alkaline hydrothermal activation processes, zeolite minerals were synthesized from fly ashes produced at Youngwol and Boryoung power plants. The syntheses were performed in a closed teflon vessel with a teflon-coated magnetic bar for continuous stirring during the reaction periods. The experiments were caeeied out at three different reaction temperatures ($100^{\circ}C$,$200^{\circ}C$, and $250^{\circ}C$), with varying NaOH concentations (0.5~8N) and reaction time (24 to 288 hours). Mineralogical characterization of the reaction products indicated that Na-p1, analcime, and hydroxysodalite were dominant zeolites formed from the both fly ashes at the given experimental conditions, The highest amount of zoelites produced from the Youngwol and Boryoung fly ash were:60 and 45wt%for Na-P1, 70 and 45wt% for analicime, 50 and 40wt% for hydroxysodalite, respectively. A small amount of zeolite A was present in NaP-dominant dample is about 250 meq/100g. This suggests the possibility of its utilization as an ion-absorbent.

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