• 제목/요약/키워드: flow theory of plasticity

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AA6061 휠 성형공정의 열-점소성 유한요소해석 (Analysis of AA6061 Wheel Forging Processes by the Thermo-Viscoplastic Finite Element Method)

  • 김영훈;황병복
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 추계학술대회논문집
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    • pp.11-16
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    • 1997
  • In this study, the finite element analysis of AA6061 wheel forging processes over hot working range is performed and a thermo-viscoplasticity theory applicable to hot forging is applied for simulation. Aluminum alloy has frequently been utilized to manufacture automobile and aircraft parts due to its various advantages such as lightness, good forgeability, and wear resistance. Several forging conditions are applied to the simulation, such as die speeds, rib thicknesses, and depth of die cavity. The effectiveness of the simulation results is summarized in terms of metal flow, strain distributions, temperature distributions, forging load, which are essential to over all process design.

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Nonsteady Plane-strain Ideal Forming without Elastic Dead-zone

  • Chung, Kwansoo;Lee, Wonoh;Kang, Tae Jin;Youn, Jae Ryoun
    • Fibers and Polymers
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    • 제3권3호
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    • pp.120-127
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    • 2002
  • Ever since the ideal forming theory has been developed for process design purposes, application has been limited to sheet forming and, for bulk forming, to two-dimensional steady flow. Here, application for the non-steady case was made under the plane-strain condition. In the ideal flow, material elements deform fellowing the minimum plastic work path (or mostly proportional true strain path) so that the ideal plane-strain flow can be effectively described using the two-dimensional orthogonal convective coordinate system. Besides kinematics, schemes to optimize preform shapes for a prescribed final part shape and also to define the evolution of shapes and frictionless boundary tractions were developed. Discussions include numerical calculations made for a real automotive part under forging.

3D material model for nonlinear basic creep of concrete

  • Bockhold, Jorg
    • Computers and Concrete
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    • 제4권2호
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    • pp.101-117
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    • 2007
  • A new model predicting the nonlinear basic creep behaviour of concrete structures subjected to high multi-axial stresses is proposed. It combines a model based on the thermodynamic framework of the elasto-plastic continuum damage theory for time-independent material behaviour and a rheological model describing phenomenologically the long-term delayed deformation. Strength increase due to ageing is regarded. The general 3D solution for the creep theory is derived from a rate-type form of the uniaxial formulation by the assumption of associated creep flow and a theorem of energy equivalence. The model is able to reproduce linear primary creep as well as secondary and tertiary creep stages under high compressive stresses. For concrete in tension a simple viscoelastic formulation is applied. The material law is then incorporated into a finite element solution procedure for analysis of reinforced concrete structures. Numerical examples of uniaxial creep tests and concrete members show excellent agreement with experimental results.

One-Step Forming을 이용한 박판성형 해석에 관한 연구 (Numerical Study on Sheet Metal Forming Analysis Using the One-Step Forming)

  • 정동원;이상제;김광희
    • 한국해양공학회지
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    • 제13권2호통권32호
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    • pp.11-17
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    • 1999
  • The objective of this paper is to introduce very fast but still stable solution using finite element procedures, and it has been used in an iterative mode for product design applications. A lot of numerical techniques have been developed to deal with the material, geometric and boundary condition non-linearities occurred in the stamping process. One of them, the One-Step FEM is very efficient and useful tool for a design and trouble-shooting in various stamping processes. In this method, the mathod, the material is assumed to deform directly from the initial flat blank to the final configuration without any intermediate steps. The formulation is based on the deformation theory of plasticity and the upper bound theorem. As a result of the calculations, the initial blank shape is obtained, together with the material flow, strains and thickness distribution in the part.

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동적재료모델 및 연화모델을 응용한 SAF 2507 강의 열간단조 유한요소해석 (Application of Dynamic Materials and Softening Models to the FEM Analysis of Hot Forging in SAF2507 Steel)

  • 방원규;정재영;장영원
    • 소성∙가공
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    • 제12권4호
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    • pp.308-313
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    • 2003
  • High temperature deformation and softening behavior of SAF 2507 super duplex stainless steel (SDSS) has been investigated in connection with an FEM analysis of hot forging process. Flow curves at various strain rates and temperatures were determined first from compression tests, and the kinetics of dynamic recrystallization were also formulated through the analysis of load relaxation test results. Using the dynamic materials theory proposed by Prasad, the deformation behavior was effectively determined for various conditions. Constitutive relations and recrystallization kinetics formulated from the test results were then implemented in a commercial FEM code. The forming load as well as the distribution of recrystallized volume fraction after forging was successfully predicted by means of the flow stress compensation formulated upon the volume fraction of recrystallization and adiabatic heating.

유한요소법을 이용한 4단 개방냉간압출시 발생하는 셰브론 크랙에 관한 연구 (Study on Chevron Crack Occurring in a 4-stage Open Cold Extrusion Process by Finite Element Method)

  • 황현석;이요셉;전만수
    • 소성∙가공
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    • 제26권4호
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    • pp.210-215
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    • 2017
  • In this paper, utilizing the theory of ductile fracture a chevron crack in a 4-stage open cold extrusion process is predicted by the finite element methods and then compared with previous experiments. The normalized Cockcroft-Latham damage model is employed and the material is identified using a tensile test based material identification technique that gives fracture information as well as flow stress at large strain. A large difference between the predicted cracks and actual experiments is observed, specifically narrower width and greater maximum height of the crack. This reveals the limitation of this approach based on the conventional theory of ductile fracture. Based on the observations and the related criticisms, a new approach for predicting the chevron crack is proposed, suggesting that either the critical damage should not be a fixed material constant, or that the conventional fracture theory should be considered with the effects of embrittlement due to accumulated plastic deformation while the duration of crack generation and plastic deformation should be reduced.

Material modeling of steel fiber reinforced concrete

  • Thomee, B.;Schikora, K.;Bletzinger, K.U.
    • Computers and Concrete
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    • 제3권4호
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    • pp.197-212
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    • 2006
  • Modeling of physically non-linear behavior becomes more and more important for the analysis of SFRC structures in practical applications. From this point of view we will present an effective, three-dimensional constitutive model for SFRC, that is also easy to implement in commercial finite element programs. Additionally, the finite element analysis should only require standard material parameters which can be gained easily from conventional experiments or which are specified in appropriate building codes. Another important point is attaining the material parameters from experimental data. The procedures to determine the material parameters proposed in appropriate codes seem to be only approximations and are unsuitable for precise structural analysis. Therefore a finite element analysis of the test itself is used to get the material parameters. This process is also denoted as inverse analysis. The efficiency of the proposed constitutive model is demonstrated on the basis of numerical examples and their comparison to experimental results. In the framework of material parameter identification the idea of a new, indirect tension testing procedure, the "Modified Tension Test", is adopted and extended to an easy-to-carry-out tension test for steel fiber reinforced concrete specimens.

횡하중(橫荷重)을 받는 선각판(船殼板)의 비선형(非線形) 해석(解析) (Nonlinear Analysis of Ship Plating under Lateral Loads.)

  • 임상전;양영순
    • 대한조선학회지
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    • 제17권1호
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    • pp.1-10
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    • 1980
  • The nonlinear analysis of ship plating with flat bar stiffners has been carried out by the finite element method based on the load incremental approach. The large deflection analysis has been done by using the Lagrangian description. The elastoplastic analysis has been performed by adopting the flow theory of plasticity and the von Mises yield condition. The layered elements are used to show the process of yielding through the plate thickness in the elasto-plastic analysis. The following results are obtained; 1) According to the large deflection analysis, it is shown that the small deflection theory to the plate is applicable in the range of the lateral deflection-the thickness ratio $w/h{\leqq}0.3$ and ship plating in the range of $w/h{\leqq}0.5$. 2) By means of the elasto-plastic analysis, it is found that the maximum load-carrying capacity of the plate increases as much as 1.8 times of the initial yield load in the case of the simply supported condition and 2.2 times in the clamped condition. It is also shown that the maximum load-carrying capacity of ship plating increase as much as 4.3 times in the simply supported condition and 4.2 times in the clamped condition. This method would be applied and extended to solve combined nonlinear problems which involve both material nonlinearity and geometric nonlinearity.

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Finite strip analysis of a box girder simulating the hull of a ship

  • Akhras, G.;Tremblay, J.P.;Graham, T.;Cheung, M.S.;Li, W.C.
    • Structural Engineering and Mechanics
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    • 제15권2호
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    • pp.225-238
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    • 2003
  • In the present study, the finite strip analysis of a box girder to simulate a ship's hull model is carried out to investigate its inelastic post-buckling behavior and to predict its ultimate flexural strength. Residual stresses and initial geometrical imperfections are both considered in the combined material and geometrical nonlinear analysis. The von-Mises yield criterion and the Prandtl-Reuss flow theory of plasticity are applied in modeling the elasto-plastic behavior of material. The Newton-Raphson iterative process is also employed in the analysis to achieve convergence. The numerical results agree well with the experimental data. The effects of some material and geometrical parameters on the ultimate strength of the structure are also investigated.

p-Version 유한요소법에 기초한 EPFM 해석법의 정확성 (Accuracy of EPFM Approach Based on the p-Version of F.E.M.)

  • 홍종현;우광성;박진환
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 1999년도 가을 학술발표회 논문집
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    • pp.429-436
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    • 1999
  • The best available solution to predict the fatigue life of structural steels is the implementation of EPFM approach based on the principles and techniques of elasto plastic fracture mechanics. To predict the fatigue life, the conventional Paris law has been modified by substituting the range of J-value denoted by ΔJ for ΔK that is calculated by the proposed p-version model. The proposed P-version finite element model is formulated by the incremental theory of Plasticity that consists of the constitutive equation fur elastic-perfectly plastic materials, Tresca/von-Mises yield criteria, and associated flow rule. The experimental fatigue test is conducted with five UP(Center Clucked Panels) specimens to validate the accuracy of the p-version finite element model. Also, the results obtained by LTM approach have been compared with those by EPFM approach.

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