• Title/Summary/Keyword: flexible polyurethane foam

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Flammability and Released Toxic Halogen Gases during Combustion of Flame-Retardant Flexible Polyurethane Foam (난연 연질 폴리우레탄 반도체의 난연성과 연소시 발생되는 유독성 할로겐 기체 검출에 관한 연구)

  • 전종한
    • Journal of the Korean Society of Safety
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    • v.6 no.1
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    • pp.26-30
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    • 1991
  • Flammability, and released toxic halogen gases during combustion about two kinds of flame-retardant flexible foam(F.R. flexible PV foam) were investigated. One of the above was F.R. flexible PU foam with the containment of halogen and the other was manufactured with pure flexible PU foam in aqueous solution of alumina trihydrate(ATH) and dried 4 hours at 10$0^{\circ}C$. Flammability by L.O.I and UL94 HF-1 of the two materials were similarly shown. And combustion gases were analyzed with GC-Mass. HCI, CI$_2$ and HF were detected at both halogen being contained F.R. flexible PU foam and ATH dolng one The reason, to find halogen gases from burning ATH-containing F, R. flexible PU foam which wasn't used for any halogenated F.R., could be considered as by using trichlorofluoromethane with blowing agent to make PU foam. The relative quanity of relesed halogen gases of F.R. flexible PU foam with the containment of halogen had been indicated tree times HCI and CI$_2$, two times HF than ATH containing, respectively.

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RESEARCH ON THE RELATIONSHIP BETWEEN RIDING COMFORT AND CAR SEAT MATERIALS

  • Kubo, Mitsunori;Terauchi, Fumio;Aoki, Hiroyuki;Suzuki, Tsutomu;Isobe, Masahiro;Okubo, Kazuhiko
    • Proceedings of the Korean Society for Emotion and Sensibility Conference
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    • 2000.04a
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    • pp.312-317
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    • 2000
  • The relationship between riding comfort and the properties of flexible polyurethane foam used in car seats was quantitatively illustrated through vibration experiments with humans sitting in car seats, which were vertically shaken by vibrator. Riding comfort was estimated according to SD (Semantic Differential)-method using questionnaire, and was analyzed with a factor analysis which demonstrated the principal factors of riding comfort. At the same time, riding comfort was related to the properties of the flexible polyurethane foam with coefficients of correlation. It was also related to the behaviour of its vibration of humans sitting in the seats. As a result, it was demonstrated that the relationship between riding comfort and the flexible polyurethane foam properties varies according to the frequency of the vibration shaking the human sitting in the seat. and it was demonstrated that the frequency dependence of the relationship is strongly affected by the physical changes of the vibration modes of the human-seat vibration system.

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An Insight Into the Recycling of Waste Flexible Polyurethane Foam Using Glycolysis

  • Woo Seok Jin;Pranabesh Sahu;Gyuri Kim;Seongrok Jeong;Cheon Young Jeon;Tae Gyu Lee;Sang Ho Lee;Jeong Seok Oh
    • Elastomers and Composites
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    • v.58 no.1
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    • pp.32-43
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    • 2023
  • The worldwide use of polyurethane foam products generates large amounts of waste, which in turn has detrimental effects on the surroundings. Hence, finding an economical and environmentally friendly way to dispose of or recycle foam waste is an utmost priority for researchers to overcome this problem. In that sense, the glycolysis of waste flexible polyurethane foam (WFPF) from automotive seat cushions using different industrial-grade glycols and potassium hydroxide as a catalyst to produce recovered polyol was investigated. The effect of different molecular weight polyols, catalyst concentration, and material ratio (PU foam: Glycols) on the reaction conversion and viscosity of the recovered polyols was determined. The obtained recovered polyols are obtained as single or split-phase reaction products. Besides, the foaming characteristics and physical properties such as cell morphology, thermal stability, and compressive stress-strain nature of the regenerated flexible foams based on the recovered polyols were discussed. It was observed that the regenerated flexible foams displayed good seating comfort properties as a function of hardness, sag factor, and hysteresis loss compared to the reference virgin foam. With the growing demand for a sustainable and circular economy, a global valorization of glycolysis products from polyurethane scraps can be realized by transforming them into profitable substances.

Effect of Nanoclay on Mechanical Properties of Porous Flexible Polyurethane/Clay Nanocomposites (나노점토가 연질 폴리우레탄/점토 다공성 나노복합체의 기계적 특성에 미치는 영향)

  • Ok, Kyung-Min;Kim, Kyu-Heon;Kim, Kyeong-Lok;Kim, Dong-Hyun;Kim, Chun-Hwan;Park, Hong-Chae;Yoon, Seog-Young
    • Korean Journal of Materials Research
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    • v.23 no.7
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    • pp.366-372
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    • 2013
  • Flexible polyurethane/clay porous nanocomposite foams were synthesized using natural and organically modified montmorillonite clays such as bentonite, closite 10A and closite 30B. The content of nanoclays was varied from 1 to 5 wt% of polyol. Dispersion of clay in Polyurethane(PU) matrix was investigated by X-ray diffraction(Cu-$K{\alpha}$ rays of wavelength $1.54{\AA}$) using an X-ray diffractometer. Also, we determined that the thermal resistance of PU foam increased with added clay, compared to that of pure PU foam. The cell size and the fraction of open cells of the precursor foam were controlled by the addition of clay to the polyurethane foam. Modified clays were found to be more efficient cell openers than the unmodified clay. In addition, the tensile strength and elongation of the polyurethane/clay porous nanocomposites were examined. Increasing clay content increased the mechanical properties of the composites, such as tensile strength, and elongation at break. However, increasing the content over 5 wt% deteriorated the properties of the composites. We found that the nanofillers(bentonite, closite 10A and closite 30B) improved the thermal stability of the nanocomposite foam. The nanocomposite foam containing 3 wt% of closite 30B exhibited the best tensile strength and thermal stability.

The Combustion Gases Toxicity Evaluation of Plastics Material by Colorimetric Gas Detector Tubes (가스검지관법에 의한 플라스틱재료의 연소가스 독성평가)

  • 박영근;김동일;현성호
    • Fire Science and Engineering
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    • v.16 no.4
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    • pp.77-84
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    • 2002
  • In this paper, we had analyzed comsbustion gases using a GASTEC colorimetric gas detector tube according to the method of NES 713 in order to combustion gases toxicity evaluation for beads polystyrene foam, extruded polystyrene foam, rigid polyurethane foam, flexible polyurethane foam, flexible polyvinyl chloride pipe, vinyl floor cover, polyethyelene foam(flame retardant untreated) and polyethyelene foam (flame retardant treated) of plastics material. As results of gas analyses by using this method, comsbustion gases producted from small specimens of plastics material had reached fatal to man at 30 minutes exposure time that had possesed toxicity index of more than 1. Toxicity indexes of each specimen were estimated range of 4.3∼179.2, flexible polyvinyl chloride showed the hightest toxicity index at 179.2, and beads polystyrene foams showed the lowest toxicity index at 4.3.

Synthesis of Polyurethane Foam at Room Temperature by Controlling the Gelling Reaction Time (겔화 반응 시간 조절을 통한 상온에서의 폴리우레탄 폼 합성)

  • Lee, Hojoon;Oh, Chungik;Liow, Chi Hao;Kim, Soyeon;Han, Youngjoon;Oh, Min-Seok;Joo, Hyeong-Uk;Chang, Soo-Ho;Hong, Seungbum
    • Applied Chemistry for Engineering
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    • v.31 no.6
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    • pp.630-634
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    • 2020
  • We developed a processing recipe to synthesize flexible polyurethane foam with a pore size of 335 ± 107 ㎛. The gelling reaction time was varied from 0 to 30 minutes and the physical properties of the foam were evaluated. The gelling reaction where the polypropylene glycol and tolylene 2,4-diisocyanate (TDI) were reacted to form urethane prepolymer, proceeded until a chemical blowing agent, deionized water, was introduced. Fourier transform infrared (FT-IR) spectra showed that the composition of the foam did not change but the foam height reached a peak value when the gelling reaction time was 10 minutes. We found that increasing the gelling time lessened the coalescence and helped the formation of cells. Lastly, the repeatability of polyurethane foam was confirmed by one-way analysis of variance (ANOVA) by synthesizing ten identical polyurethane foams under the same experimental conditions, including the gelling reaction time. Overall, the new time parameter in-between the gelling and blowing reactions will give extra stability in manufacturing identical polyurethane foams and can be applied to various polyurethane foam processes.

Sound Damping of a Polyurethane Foam Nanocomposite

  • Sung, Chang-Hyun;Lee, Kyung-Sick;Lee, Kyu-Se;Oh, Seung-Min;Kim, Jae-Hoon;Kim, Min-Seok;Jeong, Han-Mo
    • Macromolecular Research
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    • v.15 no.5
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    • pp.443-448
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    • 2007
  • To improve the sound damping effect of flexible polyurethane foam, with an open-cell structure, various plate-like fillers, such as bentonite, organophilic clay and sodium montmorillonite intercalated with poly(ethylene glycol), were incorporated for the creation of nanocomposites. The plate-like fillers effectively improved the sound damping within the high frequency range. The structures of the nanocomposites and foam were examined using X-ray diffraction and scanning electron microscopy. The mechanical properties and flammability of the foams were also examined.

Polyurethane Flexible Foam for Automotive Seat Cushion Having Both Superior Static and Dynamic Properties (우수한 정적, 동적 특성을 보이는 자동차 시트용 폴리우레탄 발포체)

  • Hong, Chae-Hwan;Back, Han-Sung;Kim, Kyung-Man;Kim, Sung-Yoon;Choi, Sok-Min;Hwang, Tae-Won
    • Polymer(Korea)
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    • v.31 no.1
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    • pp.47-52
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    • 2007
  • Polyurethane flexible foams have been widely used for automotive seat cushions because of their excellent performance. It has been required so far to reduce the density of seat cushion foam. However, recently, improving the riding comfort of seat cushions becomes more important. With regard to riding comfort, we investigated the improvement of static properties such as the ball rebound property and the hysteresis loss. We also studied the vibration characteristics, which are well known as an important factor to affect the comfort performance during driving.

Comparisons of Thermal-moisture Properties in Combination of 3D spacer and Polyurethane(PU) Foam for Mold Brassiere Cups (몰드 브래지어 컵의 제작을 위한 3D 스페이서 패브릭과 폴리우레탄(PU) 폼 조합에 따른 열·수분 전달 특성 비교)

  • Lee, Hyun Young;Park, Huiju
    • Korean Journal of Human Ecology
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    • v.24 no.2
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    • pp.285-295
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    • 2015
  • To identify optimized thermal properties of mold brassiere cup for improved thermal comfort during summer, we compared the thermal resistance and the water vapor permeability of Polyurethane (PU) foam, 3D spacer fabric and the two combined materials of the PU foam and the 3D spacer fabric. Four experimental mold brassieres were made of the materials for wearing test. Six women in their twenties evaluated the wearing sensation in the hot and humid environment. The changes in microclimate temperature and humidity while wearing test brassiere cups were measured. Results indicate that thermal resistance increased as more PU foam were combined, while the water vapor permeability was higher as the content of the 3D spacer fabric increased at thickness of 18mm and over. However, in the wear test, the PU foam brassiere was the most preferred in all ambient conditions due to its soft, flexible and smooth texture, despite its high thermal resistance and low water vapor permeability. This indicates that the textures of mold foams are more dominant properties than thermal properties for mold foams in determining the wear comfort of mold brassieres.

Preparation and Characterization of Antimicrobial Polyurethane Foam Modified by Urushiol and Cardanol (우루시올과 카다놀을 이용한 항균성 폴리우레탄 폼의 합성에 관한 연구)

  • Kim, S.B.;Kang, S.K.;Cho, I.S.
    • Elastomers and Composites
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    • v.43 no.2
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    • pp.124-132
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    • 2008
  • Thermal and mechanical properties of flexible polyurethane foam modified by urushiol and cardanol which have been known to be antibiotic were investigated. It was observed from FT-IR spectra analysis that the urushiol reacted with isocyanate was participated in synthesis of polyurethane. It was also seen that the modification using urushiol and cardanol made the PU more thermally stable without deterioration of mechanical properties. The modified PU foams showed increased antibacterial properties compared with neat PU foam.