• Title/Summary/Keyword: fleshing scrap

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The influence of the way of fat recovery from fleshing scrap on the acid value and fatty acid composition (플레싱 스크랩으로부터 유지 회수 방법이 산가 및 지방산 조성에 미치는 영향)

  • Shin, Soo-Beom;Min, Byung-Wook;Yang, Seung-Hun;Park, Min-Seok;Yang, Yung-Kon;Baik, Doo-Hyun;Kim, Hae-Sung
    • Journal of the Korean Applied Science and Technology
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    • v.24 no.4
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    • pp.347-353
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    • 2007
  • Fleshing scrap is a kind of wastes produced during leather making process and used in the test of manufacturing biodiesel. The early step of manufacturing biodiesel is fat recovery from fleshing scrap. Hence, we investigated the influence of the way of fat recovery on the fatty acid composition. We used three different recovery ways, that is chemical method by protein decomposition with acid/fat recovering, physical method by protein denaturalization with heat and vacuum/fat pressing, and biodiesel method by protein decomposition/fat recovering. The biological method yielded the best results in terms of appearance transparency. It was most effective to lower acid value. Also the recovered fat by biological method would be favorable methyl-ester reaction raw material for biodiesel because it contains more than 5% of oleic acid among unsaturated fatty acid.

A Study of the Influence of Pretreatment of Animal Fat Recovered from Fleshing Scrap on the Eliminating FFA and Fatty Acid Composition (플레싱 스크랩으로부터 회수된 동물성 유지의 전처리 방법이 유리지방산 제거 및 지방산 조성에 미치는 영향)

  • Shin, Soo-Beom;Min, Byung-Wook;Yang, Seung-Hun;Park, Min-Seok;Kim, Hae-Sung;Baik, Doo-Hyun
    • Journal of the Korean Applied Science and Technology
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    • v.25 no.1
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    • pp.58-64
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    • 2008
  • Pretreatment of eliminating FFA is needed to make biodiesel from animal fat recovered from leather wastes because its acid value is high. This study was carried out to investigate the influence of 4 different pretreatment methods, which are heterogeneous catalyst method, ion exchange resin method, low pressure.high temperature method, and alkali method on the eliminating FFA and fatty acid composition. The results showed that the rate of eliminating FFA increased in the order of alkali method > catalyst method > low pressure high temperature method > ion exchange method. In the case of pretreatment of alkali method using NaOH, the rate of eliminating FFA appeared more than 86% regardless of acid value. Therefore, it was considered that alkali method using NaOH was the most effective in the view of economical and productive aspects, taking it into account that the acid value of animal fat recovered from fleshing scrap generated during leather making processes was 7 to 8.

Production of Biodiesel from Fleshing Scrap Using Immobilized Lipase-catalyst (Lipase-catalyst를 이용한 프레싱 스크랩의 바이오디젤 제조에 관한 연구)

  • Shin, Soo-Beom;Min, Byung-Wook;Yang, Seung-Hun;Park, Min-Seok;Kim, Hae-Sung;Kim, Baik-Ho;Baik, Doo-Hyun
    • Applied Biological Chemistry
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    • v.51 no.3
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    • pp.177-182
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    • 2008
  • This study was carried out to investigate the reaction of lipase-catalyst transesterification using animal fat recovered from fleshing scrap generated during leather making process. Transesterification reaction between fat and primary or secondary alcohol was carried out under the condition of immobilized enzyme catalyst. The conversion rate was the highest when 1.5 mole of methanol was injected by 4 times. As for lipase, Candida antarctica showed the highest conversion rate of 82.2% among the 4 different lipases. It was found that water contained in the fat causes lower conversion rate. The condition of 1.2wt. % of water in the fat decreased the conversion rate by 40%. It was considered that the resulted reactant, fatty acid ester could be used as raw material for biodiesel with the characteristics of not generating SOx and diminishing smoke.

Recycling technology of animal fats and protein from solid wastes of leather processing (피혁 가공 폐기물로부터 동물성 유지와 단백질의 회수 및 재자원화 기술 연구)

  • Yun, Jong-Kook;Paik, In-Kyu;Cho, Do-Kwang;Park, Jae-Hyung;Choi, Ju-Hyun
    • Journal of the Korea Organic Resources Recycling Association
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    • v.10 no.3
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    • pp.98-109
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    • 2002
  • Each kinds of the leather process wastes which is occurred in the leather making process is almost more than 50% on the basis of the raw hide. The emitted process wastes are important oil and fats and protein resources because they are composed of animal oil and fats and fibrous protein. But most of them are incinerate or filled up simply as the industrial wastes without applying to recycling into the other use. Thus the problems of environmental pollution are becoming more critical and the processing cost of the leather process wastes (40,000~60,000 won) is a heavy burden on the production cost. Because the organic wastes such as fleshing scrap, pelt scrap are high fetid, its unlawful abandonment without being processed properly causes the occurrence of secondary pollution by an offensive odor and leakage of waste water. Thus we made the re-resource experiments in order to resolve this problems. The principal contents of this study are to process the collected leather waste scrape through separate the oil and fat ingredients with various propert by processing various chemicals and enzymes on the next effector. The re-resource application of separated oil and fat ingredients produced chemical for leather applicable to manufacturing process of leather through chemical transformation process(sulphation reaction, sulphitation reaction etc.) of oil and fats.

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Preparation and Characteristics of Anionic Surfactant Using Waste Fleshing Scrap (피혁 제조 공정 중 발생하는 폐돈지를 이용한 음이온성 계면활성제 제조 및 특성)

  • Shin, Soo-Beom;Min, Byung-Wook;Yang, Seung-Hun;Park, Min-Seok;Won, Gi-Chun;Paek, Doo-Hyeon
    • Textile Coloration and Finishing
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    • v.18 no.6 s.91
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    • pp.31-36
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    • 2006
  • Study has been made for producing anionic surfactant using waste fleshing scraps from the leather making process through refining, esterification, sulfonation and blending processes. As a most optimum lard oil refining method, refining was carried out for 4 hours under temperature of $120^{\circ}C$ and approximately 200 mbar vacuum, which gave a recovery of more than 80% lard oil. Refined lard oil obtained thus was undergone methlyl-esterification, then sulfonated to make a degreasing agent. By methyl-esterification using lard oil, more than 85% of fatty acid and $12{\sim}13%$ of glycerine were extracted from the oil. Sulfonation of the extracted fatty acid ester lard oil has shown most optimum at $15{\sim}20%$ chlorosulfonic acid content, and the content of bonding sulfate at this time was higher than 3.5%. Finally the followed anionic surfactant having degreasing force of 80% and higher could be made by blending process.