• Title/Summary/Keyword: flaw depth

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Development of the Automated Ultrasonic Testing System for Inspection of the flaw in the Socket Weldment (소켓 용접부 결함 검사용 초음파 자동 검사 장비 개발)

  • Lee, Jeong-Ki;Park, Moon-Ho;Park, Ki-Sung;Lee, Jae-Ho;Lim, Sung-Jin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.3
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    • pp.275-281
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    • 2004
  • Socket weldment used to change the flow direction of fluid nay have flaws such as lack of fusion and cracks. Liquid penetrant testing or Radiography testing have been applied as NDT methods for flaw detection of the socket weldment. But it is difficult to detect the flaw inside of the socket weldment with these methods. In order to inspect the flaws inside the socket weldment, a ultrasonic testing method is established and a ultrasonic transducer and automated ultrasonic testing system are developed for the inspection. The automated ultrasonic testing system is based on the portable personal computer and operated by the program based Windows 98 or 2000. The system has a pulser/receiver, 100MHz high speed A/D board, and basic functions of ultrasonic flaw detector using the program. For the automated testing, motion controller board of ISA interface type is developed to control the 4-axis scanner and a real time iC-scan image of the automated testing is displayed on the monitor. A flaws with the size of less than 1mm in depth are evaluated smaller than its actual site in the testing, but the flaws larger than 1mm appear larger than its actual size on the contrary. This tendency is shown to be increasing as the flaw size increases. h reliable and objective testing results are obtained with the developed system, so that it is expected that it can contribute to safety management and detection of repair position of pipe lines of nuclear power plants and chemical plants.

A Study on the Applications of the ACM(Area Capacity Method) for the Carbon-Fiber Composit Cylinder according to the Flaw Depth (복합재 용기의 손상에 따른 ACM기법 적용 연구)

  • Jang, Kap Man;Yim, Sang Sik;Kim, Young Gyu;Kim, Jeong Hwan
    • Journal of the Korean Institute of Gas
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    • v.23 no.5
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    • pp.1-7
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    • 2019
  • Although the rupture pressure is evaluated from remaining strength when a flaw is defected to cylinder surface, but the rupture pressure can be not easy to estimate for the composite cylinders. In this study, the area capacity method is developed for the type-3 cylinders that is based on the result applied area capacity method of type-1 cylinders. And the reliability is validated by bursting test with artificial flaw at the cylinder surface. The predicted data of area capacity method and experimental results have very similar tendency. This method and results will be a very important records in field of rupture pressure estimations.

Effect of Flaw Characterization on the Structural Integrity Evaluation Under Pressurized Thermal Shock (가압열충격 사고시 결함 이상화 방법이 구조물 건전성 평가에 미치는 영향)

  • Kim, Jin-Su;Choe, Jae-Bung;Kim, Yeong-Jin;Park, Yun-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.2
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    • pp.275-282
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    • 2001
  • The reactor pressure vessel is usually cladded with stainless steel to prevent corrosion and radiation embrittlement. Number of subclad cracks may be found during an in-service-inspection due to the presence of cladding. It is specified, in ASME Sec. XI, that a subclad crack is characterized as a surface crack when the thickness of the clad is less than 40% of the crack depth. This condition is provided to keep the crack integrity evaluation conservative. In order to refine the fracture assessment procedures for such subclad cracks under a pressurized thermal shock condition, three dimensional finite element analyses are applied for various subclad cracks existing under cladding. A total of 36 crack geometries are analyzed, and the results are compared with those for surface cracks. The resulting stress intensity factors for subclad cracks are 6 to 44% less than those for surface cracks. It is proven that the flaw characterization condition as specified in ASME Sec. XI can be overly conservative for some subclad cracks.

A Study on Development of Automatically Recognizable System in Types of Welding Flaws by Neural Network (신경회로망에 의한 용접 결함 종류의 정량적인 자동인식 시스템 개발에 관한 연구)

  • 김재열
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.1
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    • pp.27-33
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    • 1997
  • A neural network approach has been developed to determine the depth of a surface breaking crack in a steel plate from ultrasonic backscattering data. The network is trained by the use of feedforward three-layered network together with a back-scattering algorithm for error correction. The signal used for crack insonification is a mode converted 70$^{\circ}$transverse wave. A numerical analysis of back scattered field is carried out based on elastic wave theory, by the use of the boundary element method. The numerical data are calibrated by comparison with experimental data. The numerical analysis provides synthetic data for the training of the network. The training data have been calculated for cracks with specified increments of the crack depth. The performance of the network has been tested on other synthetic data and experimental data which are different from the training data.

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Finite Element Analysis for Eddy Current Signal of Aluminum Plate with Surface Breaking Crack (알루미늄 평판의 표면결함에 대한 와전류 신호의 유한요소해석)

  • Lee Joon-Hyun;Lee Bong-Soo;Lee Min-Rae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.10 s.241
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    • pp.1336-1343
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    • 2005
  • The detection mechanism of the flaw for the nondestructive testing using eddy current is related to the interaction of the induced eddy currents in the test specimen with flaws and the coupling of these interaction effects with the moving test probe. In this study, the two-dimensional electromagnetic finite element analysis(FEM) fur the eddy current signals of the aluminum plate with different depth of surface cracks is described and the comparison is also made between experimental and predicted signals analyzed by FEM. In addition, the characteristics of attenuation of the eddy current density due to the variation of the depth of a conductor are evaluated. The effective parameters for the application of eddy current technique to evaluate surface cracks are discussed by analyzing the characteristics of the eddy current signals due to the variation of crack depths.

The Study on Image Sensitivity Evaluation For Digital Radiography Image (디지털 방사선 투과영상의 식별도 평가 연구)

  • Park, S.K.;Lee, Y.H.
    • Journal of Power System Engineering
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    • v.12 no.6
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    • pp.70-77
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    • 2008
  • The purpose of this study is to compare the quality of digital radiography image with that of classical film images for welded structure in power plants. The CMOS(Complementary Metal Oxide Semiconductor) flat panel detecter and Agfa D5 film are used to image flaw specimens respectively. In the test, CMOS flat panel detector has been determined to have a better image than that of film image. In the IQI(Image Quality Indicator) transmission test, one or two more line can be seen in digital image than in film image. Digital Radiography Test enabled to successfully detect all defects on the weld specimens fabricated with real reheat stem pipe and boiler tube as well. In the specific comparison test, Digital radiography test detected micro flaws in the size of 0.5 mm in length by 0.5 mm in depth. However, film test has limited it to 1.0 mm in length by 1.0 mm in depth. As a result of this study, digital radiography technology is estimated well enough to perform the inspection in the industry with far more cost effective way, compared to the classical film test.

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A Study on the Crack Depth Measurements of Concrete by Tone-burst Flaw Detect Method (톤바스트 탐상법(探傷法)에 의한 콘크리트의 균열(龜裂)깊이 측정(測定)에 관한 연구(硏究))

  • Han, E.K.;Park, I.G.;Park, J.S.;Lee, S.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.10 no.1
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    • pp.73-83
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    • 1990
  • Recently, research on the non-destructive testing of concrete has been rapidly increasing in relation with the quality, reliability, durability, and uniformity of concrete used in architectural structures. In this paper, the most important problem is the attenuation phenomena on throughing the side of concrete by ultrasonic wave, and applied tone-burst to decrease the attenuation in minimum. As the result, the correlation between crack-depth and propagation-time, maximum-spectrum and out-amplitude, in-frequency and maximum-spectrum are found to be excellent. The coefficient of each are +0.975, +0.847, -0.718. The merit of tone-burst through this experiment is that the start of reception wave is very excellent.

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A Study on the Flaw Evaluation in the Straddle Mount Type Low Pressure Turbine Disc Using Phased Array Ultrasonic Technique (위상 배열 초음파 기법을 이용한 Straddle Mount형 저압 터빈 디스크 결함 평가에 관한 연구)

  • Yang, Seung-Han;Yoon, Byung-Sik;Kim, Yong-Sik
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.4
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    • pp.231-238
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    • 2006
  • Nondestructive examination for low pressure turbine disc in standard nuclear power plant using phased array technique was studied. For this purpose, disc mockups were made and notches were machined in the mockups. Detection and length sizing by different methods are compared. Depth of deep notches could be measured by using AATT(absolute arrival time technique) or RATT(relative arrival time technique) but shallow notches that must be detected in early stage couldn't be measured by these two methods. For this case, notch depth was estimated by using signal response angle range and preyed usefulness.

Failure Probability Estimation of Flaw in CANDU Pressure Tube Considering the Dimensional Change (가동중 중수로 압력관의 외경과 두꼐 변화를 고려한 결함의 파손확률 예측)

  • Kwak, Sang-Log;Lee, Joon-Seong;Kim, Young-Jin;Park, Youn-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2305-2311
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    • 2002
  • The pressure tube is a major component of the CANDU reactor, which supports nuclear fuel bundle and heavy water coolant. Pressure tubes are installed horizontally inside the reactor and only selected samples are periodically examined during in-service inspection. In this respect, a probabilistic safety assessment method is more appropriate fur the assessment of overall pressure tube safety. The failure behavior of CANDU pressure tubes, however, is governed by delayed hydride cracking which is the major difference from pipings and reactor pressure vessels. Since the delayed hydride cracking has more widely distributed governing parameters, it is impossible to apply a general PFM methodology directly. In this paper, a PFM methodology for the safety assessment of CANDU pressure tubes is introduced by applying Monte Carlo simulation in determining failure probability Initial hydrogen concentration, flaw shape and depth, axial and radial crack growth rate and fracture toughness were considered as probabilistic variables. Parametric study has been done under the base of pressure tube dimension and hydride precipitation temperature in calculating failure probability. Unstable fracture and plastic collapse are used for the failure assessment. The estimated failure probability showed about three-order difference with changing dimensions of pressure tube.

Analysis of Vibration Modes of Small and Large Concrete Blocks Containing Flaws by Impact Resonance Method (충격 공진법에 의한 대소 경계조건하 콘크리트 블록 내부결함 신호의 해석)

  • Park, Seok-Kyun;Yoon, Seok-Soo
    • Magazine of the Korea Concrete Institute
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    • v.11 no.1
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    • pp.161-171
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    • 1999
  • Impact resonance testing was carried out on small and large concrete blocks containing several types of artificial flaws respectively. Quantitative analysis of the observed peak frequencies in the impact resonance tests identifies the possible normal modes of concrete blocks containing flaws. and enables to determine the depth and size of the flaws in concrete blocks. In this study, concrete can be treated as a homogeneous and isotropic material. The flaw size and location at each section of artificial flaw series in small and large concrete blocks, determined through two-dimensional scanning of impact point and real-time fast Fourier transform, are in good agreement with real size location, respectively. Consequently, quantitative analysis method of vibration modes in the impact resonance tests, which can be applied for homogeneous and isotropic material, can be useful for the detection of flaws in any case of small and large concrete blocks in this study.