• Title/Summary/Keyword: flange

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Flange Wear of the High Speed Train (고속열차 차륜 플랜지 마모)

  • Lee Hisung;Kang Bu-Byoung
    • Tribology and Lubricants
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    • v.22 no.1
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    • pp.33-39
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    • 2006
  • During the high speed train operation in the conventional line, it was found to have extremely severe flange wear, due to the curvy routes. This paper looks at the actions that have been taken to bring the wear to an acceptable level. In particular, it have been presented for flange wear variation depending on curve radius, cant, transition curve length by using numerical method. And the impacts on the flange wear by the application of stick type solid lubricant are also presented.

Experiments on the flange wrinkling for a deep-drawn rectangular container (사각용기 드로잉시의 플랜지 주름에 관한 실험)

  • 이계섭;이기환;박천희;한영호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.123-127
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    • 1996
  • The tendency of wrinkling formation on the flange of a deep-drawn rectangular container was investigated experimentally under different process conditions. Such process variables as blank size, sheet thickness, blank-holding force, and depth of drawing are chosen to examine their effects on the flange wrinkles of the products. Number and amplitudes of the wrinkles are measured along the periphery of the flange and compared between each case of process condition.

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STUDY ABOUT NOISE AND ABRASION OF THE CURVE DEPENDENT WHEEL FLANGE LUBRICATOR WITH GREASE SPRAY TYPE ON KOREAN RAIL (국내 선로에서 곡선감지형 그리스 분사식 후렌지 도유기에 대한 소음 및 마모의 연구)

  • Lee Ju-Ho;Yang Bang-Sub
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.585-588
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    • 2004
  • In this study, Curve dependent wheel flange lubricator with grease spray type is investigated and estimated a point of view reducing wheel flange wear and noise in the curve through field test on korean rail. Advantage of curve dependent wheel flange lubricator with grease spray type is found on the basis of the result of field test in comparison with oil spray type lubricator and wheel without wheel flange lubricator on railroad in Korea.

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INTEGRITY ANALYSIS OF AN UPPER GUIDE STRUCTURE FLANGE

  • LEE, KI-HYOUNG;KANG, SUNG-SIK;JHUNG, MYUNG JO
    • Nuclear Engineering and Technology
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    • v.47 no.6
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    • pp.766-775
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    • 2015
  • The integrity assessment of reactor vessel internals should be conducted in the design process to secure the safety of nuclear power plants. Various loads such as self-weight, seismic load, flow-induced load, and preload are applied to the internals. Therefore, the American Society of Mechanical Engineers (ASME) Code, Section III, defines the stress limit for reactor vessel internals. The present study focused on structural response analyses of the upper guide structure upper flange. The distributions of the stress intensity in the flange body were analyzed under various design load cases during normal operation. The allowable stress intensities along the expected sections of stress concentration were derived from the results of the finite element analysis for evaluating the structural integrity of the flange design. Furthermore, seismic analyses of the upper flange were performed to identify dynamic behavior with respect to the seismic and impact input. The mode superposition and full transient methods were used to perform time-history analyses, and the displacement at the lower end of the flange was obtained. The effect of the damping ratio on the response of the flange was also evaluated, and the acceleration was obtained. The results of elastic and seismic analyses in this study will be used as basic information to judge whether a flange design meets the acceptance criteria.

FE Analysis of Hydroforming Process for Flange Forming (액압 성형 공정 시 플랜지부 형성을 위한 FE 해석)

  • Choi, M.K.;Joo, B.D.;Lee, S.M.;Lee, H.J.;Moon, Y.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.177-180
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    • 2009
  • Tube hydroforming provides a number of advantages over the conventional stamping process, including fewer secondary operations, weight reduction, assembly simplification, adaptability to forming of complex structural components and improved structural strength and stiffness. A hydroformed vehicle body component has an attachment flange or the like-formed as an integral part of the hydroforming process. For a given flange shape, a parting plane for the dies is established relative to which the various surfaces of the flange shape, in cross section, have no significant reverse curvature. This study shows analysis results that form the flanged tubular parts in the hydroforming. The thickness variations and defects during the hydroforming for flange forming could be analyzed by FE analysis. FE analysis was performed by LS-DYNA/Dynaform 5.5.

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FE Analysis of Hydroforming Process for Flange Forming (액압 성형 공정 시 플랜지부 형성을 위한 FE 해석)

  • Choi, M.K.;Joo, B.D.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.19 no.1
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    • pp.32-37
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    • 2010
  • Hydroforming has attracted a great deal of attention in the manufacturing industries for vehicles and transportation systems. Hydroforming technology contributes to weight reduction, increased strength, improved quality and reduced tooling cost. Hydroformed automotive parts used as structure components in vehichle body frame often have to be structurally joined at some point. Therefore it is useful if the hydroformed automotive parts can be given a localized attachment flange. For a given flange shape, a parting plane for the dies is established relative to which the various surfaces of the flange shape, in cross section, have no significant reverse curvature. In this study, hydroforming process for flange forming was proposed. FE analysis to form flanged circular shape and flanged rectangular shape was preformed with Dynaform 5.5. To accomplish successful hydroforming process design, thorough investigation on proper combination of process parameters such as tool geometry and hydraulic pressure has been performed and optimized. The results show that flanged automotive parts can be successfully produced with tube hydroforming.

Forming Characteristics of Laser Welded Tailored Blanks II : Stretch Flange Forming Characteristics (레이저 용접 테일러드 블랭크의 기본 성형특성 II : 신장플랜지 성형특성)

  • Park, Gi-Cheol;Han, Su-Sik;Kim, Gwang-Seon;Gwon, O-Jun
    • Transactions of Materials Processing
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    • v.7 no.1
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    • pp.36-48
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    • 1998
  • In order to analyze the stretch flange forming characteristics of tailored blanks. laser welded blanks of different thickness and strength combinations were prepared and hole expansion tests were done. The stretch flange formability of laser welded blanks was reduced as increasing the deformation restraining force($strength{\times}thickness$) ratio between two welded sheets. Simulation of stretch forming mode deformation and comparson with experimental results showed that the stretch flange formabili-ty was influenced not only by the difference of the deformation restraining forces between two base sheets but also by the difference of the deformation restraining forces between base sheet and weld. Therefore the stretch flange formability was reduced more rapidly than tensile elongation as increas-ing the deformation restraining force ration. It was also found that simulation of stretch flange forming was more accurate when material properties of weld was given.

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An Experimental Study on Flexural Strength of Composite Beam with Reduced Top Flange of Steel (상부플랜지를 감소시킨 합성보의 휨내력에 관한 실험적 연구)

  • Moon, Chan-II;Jeong, Jae-Hun;Kim, Jin-Moo;Joo, Kyong-Jae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.4 no.3
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    • pp.153-160
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    • 2000
  • In simply supported composite beams, the neutral axis of the composite cross section usually is located the top flange of the steel I-shape, so that the top flange does not impart much strength to the member. This suggests that omitting the top flange entirely could be a means to lower the cost of the beam without greatly reducing the strength. The purpose of this investigation is to research flexural strength and behavior of the composite beams with reduced top flange of steel. Five specimens with H and inverted T steel section were tested. As the test results, comparison of the experimental to computed full-plastic moment, and variations of flexural strength with reduced top flange were analyzed.

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STUDY ABOUT ABRASION AND NOISE, SMALL CRACK OF THE CURVE DEPENDENT WHEEL FLANGE LUBRICATOR WITH SPRAY TYPE (곡선감지형 차륜 후렌지 분사식 도유기의 마모 및 소음, 미소크랙에 미치는 영향 연구)

  • Yang, Bang-Sub;Lee, Ju-Ho
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.7-10
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    • 2006
  • In this study, Curve dependent wheel flange lubricator with spray type is investigated and estimated a point of view reducing wheel flange wear and noise, a small crack in the curve. Advantage of curve dependent wheel flange lubricator spray type is found on the basis of the result of field test in comparison with oil spray type lubricator and wheel without wheel flange lubricator on railroad in korea for noise and wheel abraison. the influence of curve dependent wheel flange lubricator spray type on the small crack of wheel is introduced by research papers

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Experimental study on shear behavior of I-girder with concrete-filled tubular flange and corrugated web

  • Shao, Y.B.;Wang, Y.M.
    • Steel and Composite Structures
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    • v.22 no.6
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    • pp.1465-1486
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    • 2016
  • Conventional plate I-girders are sensitive to local buckling of the web when they are subjected mainly to shear action because the slenderness of the web in out-of-plane direction is much bigger. The local buckling of the web can also cause the distorsion of the plate flange under compression as a thin-walled plate has very low torsional stiffness due to its open section. A new I-girder consisted of corrugated web, a concrete-filled rectangular tubular flange under compression and a plate flange under tension is presented to improve its resistance to local buckling of the web and distorsion of the flat plate flange under compression. Experimental tests on a conventional plate I-girder and a new presented I-girder are conducted to study the failure process and the failure mechanisms of the two specimens. Strain developments at some critical positions, load-lateral displacement curves, and load-deflection curves of the two specimens have all be measured and analyzed. Based on these results, the failure mechanisms of the two kinds of I-girders are discussed.