• Title/Summary/Keyword: flame cutting

Search Result 29, Processing Time 0.025 seconds

A Study on Cutting Method of Tungsten Carbide Material Using Hot Machining (고온가공기법을 이용한 초경소재 가공기술에 관한 연구)

  • Choung Y. H.;Cho Y. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2004.10a
    • /
    • pp.315-318
    • /
    • 2004
  • The Advantages of hot machining are the reduction of cutting forces, tool wear, and the increase of material removal rates. In this study, a hot-machining characteristics of milling by CBN tip was exprimentely analyzed, and the influence of the surface temperature and the depth of cut on the tool life were investigated. The selection of a heating method for obtaining ideal temperature of metals in machining is important. Faulty heating methods could induce unwanted structural changes in the workpiece and increase the cost. This study uses gas flame heating. It is obtained that tungsten carbide-alloyed has a recrystallisation temperature range of $800-1000^{\circ}C$ which is the high heating temperature that might induce unwanted structural changes. If it is performed at temperatures higher than $800^{\circ}C$ in machining, the possibility of unwanted structural changes and the increased wear of tool can be shown. Consequently, in hot machining of tungsten carbide-alloy, this study has chosen $400^{\circ}C-600^{\circ}C$ because the heating temperature might be appropriate in view of the cost and workpiece considerations. The results of this study experimentally shows a new machining method for tungsten carbide-alloyed that decreases the wear rate of machining tools

  • PDF

PC-Camera based Monitoring for Unattended NC Machining (무인가공을 위한 PC 카메라 기반의 모니터링)

  • Song, Shi-Yong;Ko, Key-Hoon;Choi, Byoung-Kyu
    • IE interfaces
    • /
    • v.19 no.1
    • /
    • pp.43-52
    • /
    • 2006
  • In order to make best use of NC machine tools with minimal labor costs, they need to be in operation 24 hours a day without being attended by human operators except for setup and tool changes. Thus, unattended machining is becoming a dream of every modern machine shop. However, without a proper mechanism for real-time monitoring of the machining processes, unattended machine could lead to a disaster. Investigated in this paper are ways to using PC camera as a real-time monitoring system for unattended NC milling operations. This study defined five machining states READY, NORMAL MACHINING, ABNORMAL MACHINING, COLLISION and END-OF-MACHINING and modeled them with DEVS (discrete event system) formalism. An image change detection algorithm has been developed to detect the table movements and a flame and smoke detection algorithm to detect unstable cutting process. Spindle on/off and cutting status could be successfully detected from the sound signals. Initial experimentation shows that the PC camera could be used as a reliable monitoring system for unattended NC machining.

Transent Thermal Stresses in a Thin Circular Disk due to a Moving Point Source of Heat on a Concentric Circle (원판(圓板)에서 동심원상(同心圓上)을 이동(移動)하는 열원(熱源)에 의(依)한 과도적(過渡的) 열응력해석(熱應力解析))

  • Hyo-Chul,Kim
    • Bulletin of the Society of Naval Architects of Korea
    • /
    • v.12 no.2
    • /
    • pp.13-34
    • /
    • 1975
  • Analytical solutions for the transient temperature distribution and quasi-static thermal stresses which arise in a thin circular disk of finite radius subjected to an instantaneous point source acting in its interior have been obtained. And the solutions have been extended to the case of a moving heat source with the aid of the Duhamel's superposition integral. The solutions given are in the form of double infinite serieses, and their numerical results have been compared with the experimental temperature histories. It can be found out that the theoretical histories of thermal stresses show a good agreement with the experimental results and the theoretical histories of thermal stresses show a good qualitative agreement with a physical phenomena. The solutions can be applied to the problems such as a flame hardening of the cylindrical machine elements and a circular patch welding or a circular cutting of the structural member.

  • PDF

The Effects of Nozzle Shapes and Pressures on Boundary Layer Flashback of Hydrogen-Air Combustor (수소 전소용 연소 노즐 형상과 연소실 압력이 경계층 역화에 미치는 영향)

  • WON JUNE LEE;JEONGJAE HWANG;HAN SEOK KIM;KYUNGWOOK MIN;MIN KUK KIM
    • Journal of Hydrogen and New Energy
    • /
    • v.33 no.6
    • /
    • pp.776-785
    • /
    • 2022
  • Hydrogen combustion in modern gas-turbine engine is the cutting edge technology as carbon-free energy conversion system. Flashback of hydrogen flame, however, is inevitable and critical specially for premixed hydrogen combustion. Therefore, this experimental investigation is conducted to understand flashback phenomenon in premixed hydrogen combustion. In order to investigate flashback characteristics in premixed hydrogen (H2)/air flame, we focus on pressure conditions and nozzle shapes. In general, quenching distance reduces as pressure of combustion chamber increases, causing flashback from boundary layer near wall. The flashback regime for reference and modified candidate configurations can broadly appear with increasing combustion chamber pressure. The later one can improve flashback-resist by compensating flow velocity at wall. Also, improved wall flow velocity profile of suggested contraction nozzle prevents entire flashback but causes local flashback at nozzle exit.

The Structural Design of the Bus-bar block type of electrical switch boards (전기분전반용 블록형 부스 바의 구조 설계 연구)

  • Kwon, Young-min;Hwang, Chang-yu;Kim, Kyun-ho;Han, Hee
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.17 no.2
    • /
    • pp.378-385
    • /
    • 2016
  • The internal circuit of the bus-bar for an electrical switch board is a prime cause of electric shock and short circuit accidents due to the exposure of live parts. Electrical fires can also be caused by animals and foreign substances in the switchboard that connect the components with a difficult structure resulting in overheating due to an increase in contact resistance. Preventing these types of accidents is a prime concern in the manufacturing process, such as cutting and bending. In this study, the cutting bus bar of a switch board contained improved modules as a flame retardant that isolates a separate blocks to prevent such problems. This was implemented as a scalable and flexible means of reducing electrical switchboard hazards to offer a safe switch board bus-bar structure of a new connecter type

Impurity profiling and chemometric analysis of methamphetamine seizures in Korea

  • Shin, Dong Won;Ko, Beom Jun;Cheong, Jae Chul;Lee, Wonho;Kim, Suhkmann;Kim, Jin Young
    • Analytical Science and Technology
    • /
    • v.33 no.2
    • /
    • pp.98-107
    • /
    • 2020
  • Methamphetamine (MA) is currently the most abused illicit drug in Korea. MA is produced by chemical synthesis, and the final target drug that is produced contains small amounts of the precursor chemicals, intermediates, and by-products. To identify and quantify these trace compounds in MA seizures, a practical and feasible approach for conducting chromatographic fingerprinting with a suite of traditional chemometric methods and recently introduced machine learning approaches was examined. This was achieved using gas chromatography (GC) coupled with a flame ionization detector (FID) and mass spectrometry (MS). Following appropriate examination of all the peaks in 71 samples, 166 impurities were selected as the characteristic components. Unsupervised (principal component analysis (PCA), hierarchical cluster analysis (HCA), and K-means clustering) and supervised (partial least squares-discriminant analysis (PLS-DA), orthogonal partial least squares-discriminant analysis (OPLS-DA), support vector machines (SVM), and deep neural network (DNN) with Keras) chemometric techniques were employed for classifying the 71 MA seizures. The results of the PCA, HCA, K-means clustering, PLS-DA, OPLS-DA, SVM, and DNN methods for quality evaluation were in good agreement. However, the tested MA seizures possessed distinct features, such as chirality, cutting agents, and boiling points. The study indicated that the established qualitative and semi-quantitative methods will be practical and useful analytical tools for characterizing trace compounds in illicit MA seizures. Moreover, they will provide a statistical basis for identifying the synthesis route, sources of supply, trafficking routes, and connections between seizures, which will support drug law enforcement agencies in their effort to eliminate organized MA crime.

The Evaluation of Occupational Health Program at a Granite Company in U.S.A. (일개 채석산업장의 산업보건프로그램 평가)

  • Yi, Sung-Eun
    • Research in Community and Public Health Nursing
    • /
    • v.13 no.3
    • /
    • pp.574-583
    • /
    • 2002
  • '채석(quarrying)'산업은 노천광산에서 광물을 캐내는 작업을 모두 포함하는 광범위한 산업을 의미한다. 1900년대에 들어오면서 채석작업에 홈연소기(channel burner)을 이용한 불꽃절개법(flame cutting)이 이용하여 근로자의 먼지 노출이 많이 감소하였다. 채석작업으로 인한 주 된 건강문제는 먼지, 소음, 진동 노출이며, 노천작업장으로 작업환경이 개방되어 있어 환경측정 및 관리가 불가능하므로 개별근로자의 먼지와 소음 노출 측정 및 예방이 중요하다. 본 연구는 미국의 일개 채석회사의 근로자 건강관리사업을 평가하였다. 연구자료는 저자가 현장 방문을 통하여 구한 자료와 연구대상 회사의 안전관리자의 의견 및 미국 산업안전보건국 전산자료를 이용하였다. 채석사업장에서 이루어지는 작업은 크게 채석작업과 실내에서 이루어지는 가공작업 및 운반과 보관이며, 미국 산업안전보건국(OSHA)의 표준산업분류(SIC)에서 1411(채석업)과 3281(채석가공업)에 해당한다<표 1>. 연구 대상 사업장에서 이루어지는 산업보건프로그램은 먼지 노출 예방을 위해 석재 채취시 물분사법(water jet quarrying)과 국소환기법을 사용하고 소음 노출 예방을 위해 귀마개를 사용하며 사고 예방을 위하여 안전모와 철모, 보안경, 안전조끼, 보호장갑, 안전끈(harness)을 착용하였다. 평가 결과로 나온 연구 대상 사업장에서 적용하여야 할 산업보건 프로그램은 첫째, 먼지 노출로 인한 건강문제를 예방하기 위하여 근로자 개별 노출 측정을 하고, 둘째 실내가공작업장의 근로자를 대상으로 한 먼지와 소음 노출 측정 및 환경측정이 필요하며, 셋째 안전관리를 위해 채석장에 안전표지판을 설치하여야 하며, 실내가공 작업장의 자동이동시스템을 작업별로 채색하여 식별을 용이하게 하여야 하겠다. 또한 이 연구 결과를 영세사업장의 산업간호프로그램인 'Clean 3D'사업에서 적용하여 우리나라 채석사업장 근로자 건강관리를 발전시켜야 하겠다.

  • PDF

Dynamic Behavior of Pretensioned Concrete Member during Detensioning (긴장재 절단에 따른 프리텐션 부재의 동적 거동 고찰)

  • Kim, Jangho;Mun, Do Young;Ji, Goangseup;Kim, Gyuseon
    • KSCE Journal of Civil and Environmental Engineering Research
    • /
    • v.28 no.5A
    • /
    • pp.747-756
    • /
    • 2008
  • The purpose of this paper is to investigate the effect of the important parameters on the transfer length during the dynamic flame cutting of tendon experimentally. The considered parameters were strand diameter, concrete cover thickness, stirrup, debonding strand and release method. Ten pretensioned concete beam specimens were cast and tested. Time history curves for the axial strain of tendon were measured by electrical resistance strain gauges mounted on the strands. Experimental results indicated that large dynamic shock effects occurred near cut-end during the sudden release. The prestressing forces are dependent on the parameters above considered. The ratio of residual prestressing forces of 12.7 mm strands is greater than 15.2 mm strands. Using debonding strand and gradual release are more efficient for applying prestressing forces.

The Exposure Status and Biomarkers of Bisphenol A in Shipyard Workers (일부 조선업 근로자들의 bisphenol A 노출실태와 생물학적 지표)

  • Kim, Cheong-Sik;Park, Jun-Ho;Cha, Bong-Suk;Park, Jong-Ku;Kim, Heon;Chang, Soung-Hoon;Koh, Sang-Baek
    • Journal of Preventive Medicine and Public Health
    • /
    • v.36 no.2
    • /
    • pp.93-100
    • /
    • 2003
  • Objectives : Because shipyard workers are involved with various manufacturing process, they are exposed to many kinds of hazardous materials. Welders especially, are exposed to bisphenol-A (BPA) during the welding and flame cutting of coated steel, This study was conducted to assess the exposure status of the endocrine disrupter based on the job-exposure matrix. The effects of the genetic polymorphism of xenobiotic enzyme metabolisms involved in the metabolism of BPA on the levels of urinary metabolite were investigated. Methods : The study population was recruited from a shipyard company in the f province. A total of 84 shipbuilding workers 47 and 37 in the exposed and control groups, respectively, were recruited for this study. The questionnaire variables included, age, sex, use of personal protective equipment, smoking, drinking and work duration. The urinary metabolite was collected in the afternoon and correction made for the urinary creatinine concentration. The of the CYP1A1, CYP2E1 and UGT1A6 genotypes were investigated using polymerase chain reaction-restriction fragment length polymorphism (PCR-RFLP) methods with the DNA extracted from venous blood. Results : The urinary BPA level in the welders group was significantly higher than in the control group (p<0.05). The urinary BPA concentration with the wild type UGT1A6 was higher than the other UGT1A6 genotypes, but with no statistical significant. From themultiple regression analysis of the urinary BPA, the regression coefficient for job grade was statistically significant (p<0.05). Conclusions : The grade of exposure to BPA affected the urinary BPA concentration was statistically significant. However, the genetic polymorphisms of xenobiotics enzyme metabolism were not statistically significant. Further investigation of the genetic polymorphisms with a larger sample size is needed.