• Title/Summary/Keyword: flame cutting

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Measurement and assessment of imperfections in plasma cut-welded H-shaped steel columns

  • Arasaratnam, P.;Sivakumaran, K.S.;Rasmussen, Kim J.R.
    • Steel and Composite Structures
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    • v.6 no.6
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    • pp.531-555
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    • 2006
  • H-shaped welded steel column members are fabricated by welding together pre-cut flanges and the web. Modern fabricators are increasingly using plasma-cutting technique instead of traditional flame cutting. Different fabrication techniques result in different degrees of geometric imperfections and residual stresses, which can have considerable influence on the strength of steel columns. This paper presents the experimental investigation based temperature profiles, geometric imperfections, and built-in residual stresses in plasma cut-welded H-shaped steel column members and in similar flame cut-welded H-shaped steel columns. Temperature measurements were taken during and immediately after the cutting operations and the welding operations. The geometric imperfections were established at closely spaced grid locations on the original plates, after cutting plates into plate strips, and after welding plate strips into columns. Geometric imperfections associated with plasma cut element and members were found to be less than those of the corresponding elements and members made by flame cutting. The "Method of Section" technique was used to establish the residual stresses in the plate, plate strip, and in the welded columns. Higher residual stress values were observed in flame cut-welded columns. Models for idealized residual stress distributions for plasma cut and flame cut welded sections have been proposed.

The Characteristics of the Fatal Accidents Caused by Fire, Explosion and Asphyxiation during Welding and Flame Cutting in the Manufacturing Industry (제조업에서의 용접·용단 작업 중 화재·폭발·질식 사망사고 특성)

  • Seo, Dong-Hyun;Han, Ou-Sup;Lee, Keun-Won
    • Journal of the Korean Society of Safety
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    • v.34 no.3
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    • pp.21-27
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    • 2019
  • Many accidents have been occurring during welding and flame cutting work related to maintenance and repair as the domestic manufacturing facilities gradually become decrepit. However, it is not easy to find the accurate statistics and analysis data on accidents occurring during welding or flame cutting operations related to maintenance and repair of machinery and equipment. Therefore, in this study, the fatal accident cases of fire/explosion and asphyxiation that occurred during the welding and flame cutting work in the manufacturing industry were collected and their characteristics were analyzed. Then, we tried to find the connection of the accidents according to the machinery/equipment and the work content, and to provide the materials and measures that can be used to prevent the similar accidents. We collected 329 cases of the fatal accidents related to fire/explosion and leakage/contact of chemical substances in the domestic manufacturing industry during the last 10 years (2008 ~ 2017). Among them, 72 accidents occurred during welding or flame cutting were extracted and the related reports were investigated whether they occurred during usual work or unusual work. Also, the machinery/equipment and the work content related to the accidents were classified and analyzed based on the criteria. The analysis results showed that 31 cases of the fire/explosion accidents occurred during usual work and 32 cases during unusual work, and it was found that 9 cases of asphyxiation death occurred during usual work. Then, from the analysis results, the connections of the machinery/equipment and the work contents related to the accidents were schematized into a accident tree.

Studies on the Synthesis of Diphenylphenylamidophosphate for Flame retandant agents of EPS and It's the effect of Flame Retardandy and properties in panel production (방염스티로폴 약제 개발과 방염판넬 생산시 물성에 관한 연구)

  • Lee, Kwang-Woo
    • Journal of the Korean Society of Industry Convergence
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    • v.4 no.2
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    • pp.185-191
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    • 2001
  • Diphenylpropylamidophosphate(DPPAP) was synthesized as flame retardant for Expanded Polystyrene(EPS). Structure of DPPAP was investigated by the m, NMR, DSC. We make FR panels with EPS beads which treated with DPPAP and expanded by expand machines. FR panels were used in this study after formation by form machines and then cutting by cutting machines. The following conclusions were obtained: 1. The new synthetic agent was developed without the use of solvent such as pyridine or tertiary amine in the synthesis of DPPAP which served as flame retardant for EPS. 2. The flame retandancy effect of EPS treated with DPPAP was found excellent in LOI tests. 3. The properties of FR EPS panels treated with DPPAP did not difference.

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An Evaluation of Flame and Fire Retardant Performance for Welding Blanket (용접 불티 차단막의 방염 및 난연성능 평가)

  • 이근원;권오승;하동명
    • Fire Science and Engineering
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    • v.15 no.2
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    • pp.53-58
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    • 2001
  • This study was undertaken to evaluate the performance of flame retardant for fire precaution from sparks at welding-cutting process in industry sites such as shipbuilding yard and chemical factory. As the results of the performance experiment, six kinds of welding blanket in samples that are used commercially had enough in the performance of flame retardant. Nevertheless, the performance to fire precaution un welding blanket shows that the coaling product of two kinds with fiber glass is not sufficient. The lower oxygen index to welding blanket is considered that it is more than 30 in domestic standard. We suggested that the performance improvement of flame retardant for welding blanket need continuously, and the guideline of the flame retardant to welding blanket should be considered and established.

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The Response of the Burke-Schumann Flame to External Excitation with Flame Shape and Heat Release (외부 교란에 대한 Burke-Schumann 화염에서 형상과 열방출량을 통한 응답 특성 파악)

  • Kim, Taesung;Ahn, Myunggeun;Hwang, Jeongjae;Jeong, Chanyeong;Kwon, Oh Chae;Yoon, Youngbin
    • Journal of the Korean Society of Combustion
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    • v.22 no.1
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    • pp.32-38
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    • 2017
  • This paper shows the dynamics of the Burke-Schumann flame. To show flame dynamics, this paper measures the flame surface and heat release rate. The flame shape is divided into three types with forcing frequencies. When the forcing frequency is lower than 120 Hz, the upper region of flame is cut. The flame is stagnant with 220 to 280 Hz forcing frequencies. The rest conditions of forcing frequencies make the connected wave shape of flame. The heat release rate is expressed by the flame transfer function. The gain of the flame transfer function is similar with the oscillation magnitude of the flame area except for flame cutting conditions. The flame is cut because the fuel is not supplied to upper flame region.

Development of Chestnut Peeling System (밤 박피 시스템 개발)

  • 김종훈;박재복;최창현
    • Journal of Biosystems Engineering
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    • v.22 no.3
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    • pp.289-294
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    • 1997
  • The chestnut is a well-known and important forest product in Korea. The annual production of chestnut is about 100, 000tons and its cultivating area is 80, 000ha. However, the peeling process of outer and inner skins of chestnut is very difficult due to hardness and adhesiveness of chestnut skin. The peeling process of chestnut was operated by manual work and the performance of chestnut peeling machine is very low. The purpose of this study is to develope the prototype of new chestnut peeling system. The hardness of chestnuts was tested with six different drying conditions and its range was from 949$g/mm^2$ to 2, 149$g/mm^2$. The hardness of chestnuts was decresed gradually during the drying process. The chestnut peeling Process includes sorting, storage, drying, outer skin cutting, flame peeling, continuous frictional skin peeling, and inner skin cutting operation. The developed chestnut peeling system consists of outer skin cutter, flame peeler, continuous frictional skin peeler and inner skin cutter. The system can peel domestic chestnuts at 150$kg/hr$ with peeling rate of 78%.

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The Effect of the Flame Cutting of a Tendon on the Surrounding Concrete in Pretensioned Prestressed Member (용접 절단에 의한 긴장력 도입 방법이 프리텐션 부재의 콘크리트 응력에 미치는 영향 분석)

  • Kim, Jang-Ho;Moon, Do-Young;Zi, Goang-Seup;Kim, Gyu-Seon;Park, Kyoung-Lae
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2008.04a
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    • pp.368-373
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    • 2008
  • This paper describes the dynamic shock effects on the pretensioned concrete member by the detensioning using finite element analysis. The investigation was performed by linear and nonlinear dynamic analysis. In nonlinear dynamic analysis, Brittle Cracking Model was applied for concrete behavior. It was shown that the amplitude of stress wave was significantly decreased when time for cutting of tendon was above 0.05sec. The maximum stress values obtained from linear and nonlinear dynamic analysis was nearly same. However, the position forthe maximum tensile stresses were different.

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Cutting method of tungsten carbide material using hot machining (고온가공기법을 이용한 초경소재 가공기술)

  • 이채문;이득우;정우섭;김상기
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.365-369
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    • 2004
  • The Advantages of hot machining are the reduction of cutting forces, tool wear, and the increase of material removal rates. In this study, a hot-machining using gas flame heating characteristics of milling by CBN tip was analyzed, and the influence of the surface temperature and the depth of cut on the tool life were investigated. The results show that hot machining of tungsten carbide-alloyed is more effective than conventional machining. In addition, some advantages obtained from hot machining, such as decrease of tool wear and cutting force, high surface quality.

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