• 제목/요약/키워드: fixing tool

검색결과 45건 처리시간 0.022초

SiC-$Si_3 N_4$ 세라믹공구를 위한 소결시간과 조성변화의 최적화 (Optimization of the Sintering Time and Composition for SiC-$Si_3 N_4$ Ceramic Tool)

  • 김경재;박준석;이성구;권원태;김영욱
    • 한국공작기계학회논문집
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    • 제10권6호
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    • pp.78-84
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    • 2001
  • In the present study, SiCSi-$Si_3 N_4$-SiC ceramic composites that contained up to 30 wt% of dispersed SiC particles were fabricat-ed cia hot-pressing with an oxynitride glass. The microstructure, the mechanical properties and the cutting performance of resulting ceramic composites were investigated. By fixing the composition as $Si_3 N_4$-20wf%SiC, the effect of sintering time on the microstructure, the mechanical properties and the cutting performance were also investigated. The longer sir-tering time is, the bigger the grain size of SiC is. The fracture toughness(-$K_k$) of the $Si_3 N_4$-SiC ceramic composites increased with the increase of gain size, while the flexural strengthh($\sigma$) decreased. For machining SCM440, the insert with 20wt%r SiC sintered for 8 hours showed the longest tool life while the insert with 20wt% SiC sintered for 12 hours showed the longest tool life for machining gray cast iron.

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고속 정밀 가공기의 공구셋업 측정기술 (Tool-Setup Measurement Technology of High Speed Precision Machining Tool)

  • 박경택;신영재;강병수
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.1066-1069
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    • 2004
  • Recently the monitoring system of tool setup in high speed precision machining tool is required for manufacturing products that have highly complex and small shape, high precision and high function. It is very important to reduce time to setup tool in order to improve the machining precision and productivity and to protect the breakage of cutting tool as the shape of product is smaller and more complex. Generally, the combination of errors that geometrical clamping error of fixing tool at the spindle of machining center and the asynchronized error of driving mechanism causes that the run-out of tool reaches to 3∼20 times of the thickness of cutting chip. And also the run-out is occurred by the misalignment between axis of tool shank and axis of spindle and spindle bearing in high speed rotation. Generally, high speed machining is considered when the rotating speed is more than 8,000 rpm. At that time, the life time of tool is reduced to about 50% and the roughness of machining surface is worse as the run-out is increased to 10 micron. The life time of tool could be increased by making monitoring of tool-setting easy, quick and precise in high speed machining center. This means the consumption of tool is much more reduced. And also it reduces the manufacturing cost and increases the productivity by reducing the tool-setup time of operator. In this study, in order to establish the concept of tool-setting monitoring the measuring method of the geometrical error of tool system is studied when the spindle is stopped. And also the measuring method of run-out, dynamic error of tool system, is studied when the spindle is rotated in 8,000 ∼ 60,000 rpm. The dynamic phenomena of tool-setup is analyzed by implementing the monitoring system of rotating tool system and the noncontact measuring system of micro displacement in high speed.

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Wire-cut 방전가공에서 가공조건이 표면거칠기에 미치는 영향

  • 유중학;최만성
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1992년도 춘계학술대회 논문집
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    • pp.109-114
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    • 1992
  • This paper describes an effect of operating condition on surface roughness in wire-cut FDM. The experimental values of surface roughness were measured by the test pieces under the condition of changing. On time, Off time, and Feed rate after fixing other conditions. The material of the test pieces is the alloy tool steel(STD 11) and was used after heat treatment. The results are as follows: 1. The surface roughness became rapidly worse according to the increase of On time and Feed rate. 2. The surface roughness became slowly better according to the increase of Off time.

3D 프린팅을 이용한 손 엑스선 검사 보조도구의 유용성 (Usefulness of an Auxiliary Tool for Hand Radiography by Using 3D Printing)

  • 김지원;구본열
    • 대한방사선기술학회지:방사선기술과학
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    • 제46권6호
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    • pp.485-491
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    • 2023
  • As an auxiliary tool for fixing the patient's posture when taking an X-ray, sponges with high radiolucencies are laminated in various thicknesses. This study aimed to evaluate the usefulness of an auxiliary tool for hand oblique projection X-ray by manufacturing it with a uniform thickness by 3D printing and comparing it with existing sponge tools. In the auxiliary tool, radiolucency was measured at the stairs where each finger was located, and pixel information values were compared in the digital imaging and communications in medicine(DICOM) image. Contrast to noise ratio(CNR) and signal to noise ratio(SNR) were compared by shooting the hand phantom and the auxiliary tool together. As the thickness of the sponge tool increased, radiolucency decreased by 15.52% and pixel information value increased by 20.61%. The transmittance of the 3D printing tool increased by 0.82%, and the pixel information value differed by 5.66%. CNR and SNR increased by 20.03% and 22.42% in 3D printing compared to existing sponge tools. while taking hand oblique projection, maintaining the thickness of the auxiliary tool uniformly through 3D printing maintains high radiolucency and minimal impact on medical images, and increases CNR and SNR, making it useful as an auxiliary tool for taking hand oblique projection.

철골구조물 발파해체를 위한 H형강 절단방법에 대한 연구 (A Study of Cutting Method of H-Pile for Explosive Demolition of SRC Structure)

  • 민형동;이윤재;송영석;김효진
    • 화약ㆍ발파
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    • 제23권3호
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    • pp.83-89
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    • 2005
  • 철골구조물의 노후화에 따라 리모델링 및 해체시기가 도래함에 따라 시공성, 경제성, 안정성 및 환경성을 고려한 노후 철골구조물의 처리방안에 대한 방법들이 모색되고 있다. 현재 H형강의 절단은 산소절단에 의한 방법이 주로 사용되고 있으나, 순간적으로 구조물을 취약화를 시켜 건물을 붕괴시키는 발파해체공법은 아직까지 적용되고 있지 않다. 따라서 본 연구에서는 철골구조물의 발파해체에 필요한 성형폭약(shape charge)을 이용하여 H형강의 절단방법에 대한 요소시험을 실시하였다. 그 결과 사전 절단방법과 부재의 두께에 따른 단면$\cdot$양면 절단방법을 도출하였고, 성형폭약 고정장치에 따른 부착방법과 그 용이성을 확인하였다. 또한, 성형폭약을 이용하여 절단시 발생하는 소음을 저감하기 위하여 방호박스를 이용한 절단시험결과 약 8dB(A)의 저감효과가 나타났으나, 향후 도심지에서의 구조물 해체를 고려한다면 규제기준이하로 소음을 제어할 수 있는 방법에 대한 추가연구가 필요할 것으로 사료된다.

티타늄합금의 와이어 방전가공과 연삭가공시 기계적 특성 (Mechanical Characteristics when Wire Electrical Discharge Machining and Surface Grinding for Titanium Alloy)

  • 김종업;왕덕현;김원일;이윤경
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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    • pp.172-178
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    • 2001
  • Titanium alloys have lightness, high strength and good corrosion resistant characteristics, and broadly used in manufacturing parts for military and aerospace industries. And these alloys also are recognized for organism materials comparatively and used as fixing ones in the human body. Nevertheless thess alloys have excellent properties such as corrosion resistance, heat resistance, and good tensile strength, it is difficult to machine by traditional methods because of high hardness and chemically activated property. So higher tool wear is expected when cutting by tools. Therefore, it is required nontraditional machining process. And the mechanical characteristics such as surface structure and shape, hardness and bending strength are studied for wire electrical discharge machined and surface ground titanium alloys for various heat-treated conditions.

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고속 Tube Expander의 동적 모델링 및 해석 (Analysis and Dynamic Modeling of a High-speed Tube Expander)

  • 김재량;정원지;김수태;최욱환
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 추계학술대회
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    • pp.401-411
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    • 2003
  • Tube expanding process is for combining a heat-sink plate with hair-pins (Cu-tube) through plastic deformation. The two parts, i. e. , heat-sink plate and hair-pins are they components of a heat-exchanger for an air conditioner. This paper presents the analysis and dynamic modeling of a high-speed tube expander which integrates transfer of parts, fixing of parts, and tube expanding into one process. The 3-dimensional modeling of all the parts for the tube-expander was constructed using CATIA$\circledR$. then the CATIA$\circledR$ models are transferred into visuaINastran$\circledR$ to execute the 3-dimensional animation for checking prescribed cycle-time. The technique presented in this paper has been shown to be effective as a priori tool for verifying the design of a high-speed tube expander.

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나노부품 초정밀가공기용 마이크로스테이지의 절삭력 예측모델 시뮬레이션 (The Simulation of Cutting force Estimate Model at Micro-Stage for Ultra Precision Cutting Machine of Nano Part)

  • 김재열;심재기;곽이구;안재신;한재호;노기웅
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.173-178
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    • 2003
  • Recently, according to the development of mechatronics industry that was composed of NT, ST, IT, RT and etc, the 1 necessity of nano-parts was increased. Because of the necessity, this research was started for improving work precision of the parts as fixing UPCU( Ultra Precision Cutting Unit)on lathe. So, in this research we executed the modeling of UPCU (Ultra Precision Cutting Unit) by the application of PZT, the relationship between the displacement of tool in UPCU and the cutting force of it has been in take a triangular position in the case of plane cutting. The modeling of system that is containing the fine displacement was performed. Also, we found like to find the optimal cutting condition through the simulation of relationship between the displacement and the cutting force.

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티타늄합금의 와이어 방전가공과 후처리 연삭가공 특성 (The Characteristics of Wire Electrical Discharge Machining and Final Surface Grinding for Titanium Alloy)

  • 왕덕현;김원일;김종업
    • 한국공작기계학회논문집
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    • 제11권6호
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    • pp.10-16
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    • 2002
  • Titanium alloys have the characteristics of lightness, high strength and good corrosion resistant and are broadly used in manufacturing parts for military and aerospace industries. These alloys are also recognized for organism materials comparatively and used as fixing ones in human body. Nevertheless titanium alloys have excellent properties, it is difficult to machine by traditional methods because of high hardness and chemically activated property. So higher tool wear is expected when cutting by conventional tools, so it is required nontraditional machining process. Finally, the mechanical characteristics such as surface roughness, shape and hardness on studied for wire electrical discharge machined and pound surfaces of titanium alloys for different heat-tested conditions.

핀튜브 열교환기용 전관확관 유닛 개발 (Development of Hybrid Expander Unit for Fin Tube Heat Exchanger)

  • 노건상;김종남
    • 한국기계기술학회지
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    • 제13권4호
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    • pp.165-168
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    • 2011
  • In this paper, the hybrid tube expander unit for fin and tube type heat exchanger are developed by means of enlarging and inserting the smooth tube with a small diameter to a finned tube having larger diameter. In other word, the tube expander tool that is easy to attach and remove from tube is developed. The hybrid tube expander unit developed in this study can move easily and enlarge the tube without fixing at tube sheet. Also, this unit has a function removing scales inside tube by replacing a tube expander ball.