• Title/Summary/Keyword: finite strip

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Plasto-plastic Finite Element Analysis for the Parametric Process Design of the Tension Leveller(2) -Full Set Analysis (금속인장교정기의 공정변수 설계를 위한 탄소성 유한요소해석 (2)-전체공정 해석)

  • Lee, H.W.;Huh, H.;Park, S.R.
    • Transactions of Materials Processing
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    • v.11 no.2
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    • pp.147-154
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    • 2002
  • The tension levelling Process is Performed to elongate the strip plastically In combination of tensile and bending strain so that all longitudinal fibers In the strip have an approximately equal amount ofn length and undesirable strip shapes are corrected to the flat shape. Thus paper is concerned with a simulation of the tension levelling process based on the analysis of tile unit model for the tension leveller. Analysis technique such as the sequential analysis of the unit model is suggested and verified with the assembly analysis of the unit model for the effective arts economic analysis of the full set of the tension leveller. Analysis of the full tension levelling Process using sequential unit models Is carried out for steel strips with the shape defect and provides the effect of the intermesh and optimum amount of the intermesh in tension levelling process.

The Effect of Shrink fit on the Thermal Crown Analysis in Twin Roll Strip Casting Process (쌍롤형 박판주조공정에서 열박음을 고려한 열적 크라운해석)

  • 박철민;박경진
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.11
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    • pp.200-210
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    • 2002
  • In twin roll strip casting process, coupled analyses of heat transfer and deformation for the cast roll are carried out by using the finite element program MARC to examine the thermal crown. Shrink fit effect and plastic deformation are considered. The results shows that the thermal crown is greatly influenced by shrink ft and that the thermal crown for POSCO Pilot Caster 2 Copper Roll has “M” shape. The effects of several factors on thermal crown are also investigated. The amount of thermal crown increases as heat flux, casting speed, steeve thickness and casting roll width increase and decreases as the casting roll diameter increases.

Finite Element Analysis and Evaluation of a Three-dimensional Plate Theory (삼차원 판이론의 유한요소해석)

  • 조한욱
    • Computational Structural Engineering
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    • v.8 no.1
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    • pp.147-160
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    • 1995
  • Based on the weighted residual concept[4], a three-dimensional plate theory is derived using a Fourier series expansion of a dependent variable and a weighted residual approximation of the basic elasticity equations. The weighted residual equilibrium equations of the plate are expressed in terms of weighted displaced quantities, and the results are then interpreted by means of a potential energy functional. The potential energy expression is used to develop a finite element implementation. For illustrative purposes, the application of the theory to a strip plate is considered and two numerical examples of a cantilever and a simply-supported strip plate are studied.

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Analysis of Thermal Stress and Deformation of Casting Roll in Twin Roll Strip Casting Process (쌍롤형 박판주조공정에서 주조 롤의 열응력 및 열변형 해석)

  • Park, Cheol-Min;Kim, Wan-Su;Park, Gyeong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.9
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    • pp.1943-1951
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    • 2002
  • The casting roll design is one of the most important requirements in twin roll strip casting process. Coupled analyses of heat transfer and deformation for the cast roll are carried out by use of the finite element program MARC to examine the thermal stress and deformation. The effects of several factors on thermal stress and deformation are also investigated. The amount of thermal stress increases when the ni thickness increases and when the casting speed and the copper sleeve thickness decrease.

A Finite Element Heat Transfer Analysis with Coupling of Roll and Molten Metal in Direct Rolling Process (직접압연공정에 있어서 롤과 용탕을 연계한 유한요소 열전도해석)

  • 김영도;강충길
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.4
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    • pp.946-957
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    • 1994
  • In the steel industries, direct rolling process for production of strip from molten metal has been investigated to simplify processes, to minimize energy consumption, and to improve quality of the strip. In this study, two kinds of practicable scale cooling rollers are proposed. And heat transfer analysis of pool region and cooling roller considering flow of molten metal and roll rotation respectively using the finite element method are performed to obtain the proper initial condition and to observe cooling characteristics of cooling roller. From the results, variations of solidification final points and temperature distribution in roller are observed quantitatively according to roll rotation.

Roll force and tension distribution along the width for the precision prediction of strip deformation (판 변형 정밀 예측을 위한 폭방향 압하력 및 tension 분포예측 모델 개발)

  • Kim Y. K.;Hwang S. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.153-162
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    • 2004
  • The force profile from strip to work roll is very important factor in deformation of roll. But It is not easy to predict the profile because strip crown affect its tendency. From finite element method result, some assumptions can be obtained and the roll force profile model is derived. Also the tension profile and lateral strain are derived. The prediction accuracy of the proposed model is examined through comparison with finite element calculation result.

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3-D Coupled Analysis of Deformation of the Strip and Rolls in Flat Rolling by FEM - Part I: Approach (유한요소법을 활용한 평판압연에서의 롤 판 연계 해석 - Part I: 접근법)

  • Park, H.J.;Hwang, S.M.
    • Transactions of Materials Processing
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    • v.26 no.4
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    • pp.228-233
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    • 2017
  • In flat rolling mills, demands for precise process set-up and control are increasing than ever before. Consequently, it is imperative to establish a novel approach, which would provide valuable information regarding the detailed aspects of deformation behavior of the strip, and rolls during rolling. In this paper, we present a finite element (FE) approach for 3-D coupled analysis of the elastic-plastic deformation of the strip and the elastic deformation of rolls in the roll-stack of a mill stand.

Finite Element Elasto-plastic Analysis of a Full Tension Levelling Process using Sequential Unit Models (순차 단순모델을 이용한 전체 인장교정 공정의 탄소성 유한요소해석)

  • Lee H. W.;Huh H.;Park S. R.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.201-204
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    • 2001
  • The tension levelling process is performed to elongate the strip plastically in combination of tensile and bending strain so that all longitudinal fibers in the strip have an approximately equal amount of length and undesirable strip shapes are corrected to the flat shape. This paper is concerned with a simulation of the tension levelling process based on the analysis of the unit model for the tension leveller. Analysis technique such as the sequential analysis of the nit model is suggested and verified with the assembly analysis of the unit model for the effective and economic analysis of the full set of the tension leveller. Analysis of the full tension levelling process using sequential unit models is carried out and provides the effect of the intermesh and optimum amount of the intermesh in tension levelling process.

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Large deformation finite element analysis for automotive rubber components (자동차용 고무부품에 대한 대변형 유한요소해석)

  • Kim, H. Y.;Choi, C.;Bang, W. J.;Kim, J. S.
    • Journal of the korean Society of Automotive Engineers
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    • v.15 no.1
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    • pp.107-119
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    • 1993
  • The objective of this study is to analyze the static and dynamic characteristics of automotive rubber components by computer simulation. Bush / rectangular type engine mounts and wind shield weather strip are analyzed by using the commercial code ABAQUS and the results are verified by experiments. Large deformation static response is analyzed in order to get the information about the deformation pattern and static stiffness of engine mounts, and about the seperation force of wind shield weather strip from body. The isothermal steady-state dynamic response of components which have been subjected to an initial static pre-load is analyzed for the dynamic stiffness of engine mount rubber components. There are good agreements between simulation and experiments. So it is possible to apply the computer simulation to the design of automotive rubber components.

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