• Title/Summary/Keyword: finite element method(FEM)

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Formation of Rolling and Recrystallization Textures in IF Steel Cold-rolled by Cross-Roll Rolling Mill (교차롤로 냉간 압연한 IF 강에서 압연 집합조직과 재결정 집합조직의 형성)

  • Lee, Kye-Man;Kim, Sang-Hyun;Huh, Moo-Young
    • Korean Journal of Metals and Materials
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    • v.48 no.7
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    • pp.644-650
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    • 2010
  • Interstitial free (IF) steel sheets were cold rolled by the cross-roll rolling mill in which the roll axes are tilted by ${\pm}7.5^{\circ}$ away from the transverse direction of the rolled sample. After cross-roll rolling of IF steel sheets, the cold rolling and the recrystallization textures were distinguished from those observed after rolling in a normal rolling mill. The three-dimensional finite element method (FEM) simulation revealed that the operation of a large shear strain ${\varepsilon}_{23}$ during cross-roll rolling leads to the formation of a distinct cold rolling texture. During recrystallization annealing, a pronounced change in texture components was not observed, which is attributed to the lack of either selective growth or oriented nucleation during the recrystallization process. Cold cross-roll rolling led to the formation of finer recrystallized grains in IF steel sheets.

A Study on the Selection of Forward Flow Forming Conditions with Inconel718 Tube for Mortar Barrel Manufacturing (박격포 포신 제작을 위한 Inconel718 소재의 전진 유동성형 조건 선정에 관한 연구)

  • Ko, Se-Kwon;Cho, Young-Tae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.8
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    • pp.51-59
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    • 2019
  • Flow forming is an eco-friendly and high-efficiency plastic deformation process with fewer chips during a process which is specifically used to manufacture seamless tubular products like tire wheels, rocket motor cases etc. On the development of mortar barrel using Inconel718 tube, some flow formed products had dimensional errors on their thickness. In this study, our purpose is to optimize the process conditions with the smallest dimensional error. In order to find an optimum process condition, 2D axisymmetric FEM simulation analyses with Taguchi method were conducted. Geometric variables (attack angle, flatting angle, roller nose radius) and operating parameters (depth of forming, feed rate) are considered as control factors. Forward flow forming with single roller was first analyzed to determine the effective factors using AFDEX software and attack angle of the roller was identified as the most influential factor. Also, the nose radius of the rollers was confirmed as a significant factor in multi-rollers flow forming system. The effect of rollers offset values are also studied and finally, we proposed optimal conditions to improve the accuracy of flow forming process with Inconel718 tube for mortar barrel manufacturing.

Investigation on Forced Vibration Behavior of WIG Craft Main Wing Structure Excited by Propulsion System

  • Kong, Chang-Duk;Yoon, Jae-Huy;Park, Hyun-Bum
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.810-812
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    • 2008
  • Previously study on structural design of the main wing of the twenty-seat class WIG(Wing in Ground Effect) craft. In the final design, three spars construction was selected for safety in the critical flight load, and the Carbon-Epoxy material was selected for lightness and structural stability. In this study, the forced vibration analysis was performed on the composite main wing structure of the twenty-seat class WIG craft with two-stroke pusher type reciprocating engine. The vibration analysis based on the finite element method was performed using a commercial FEM code, MSC/NASTRAN. Excitations for the frequency response analysis were assumed as the H-mode(horizontal mode), the V-mode(vertical mode) and the X-mode(twisted mode) which are typical main vibration modes of engine. And excitations for the transient response analysis were assumed as the L-mode(longitudinal mode) with the oscillating propeller thrust which occurs in operation. According to the result of forced vibration analysis, structural design was modified to reduce the vibrations.

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Added effect of uncertain geometrical parameter on the response variability of Mindlin plate

  • Noh, Hyuk Chun;Choi, Chang Koon
    • Structural Engineering and Mechanics
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    • v.20 no.4
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    • pp.477-493
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    • 2005
  • In case of Mindlin plate, not only the bending deformation but also the shear behavior is allowed. While the bending and shear stiffness are given in the same order in terms of elastic modulus, they are in different order in case of plate thickness. Accordingly, bending and shear contributions have to be dealt with independently if the stochastic finite element analysis is performed on the Mindlin plate taking into account of the uncertain plate thickness. In this study, a formulation is suggested to give the response variability of Mindlin plate taking into account of the uncertainties in elastic modulus as well as in the thickness of plate, a geometrical parameter, and their correlation. The cubic function of thickness and the correlation between elastic modulus and thickness are incorporated into the formulation by means of the modified auto- and cross-correlation functions, which are constructed based on the general formula for n-th joint moment of random variables. To demonstrate the adequacy of the proposed formulation, a plate with various boundary conditions is taken as an example and the results are compared with those obtained by means of classical Monte Carlo simulation.

Comparative Study of Armature Reaction Field Analysis for Tubular Linear Machine with Axially Magnetized Single-sided and Double-sided Permanent Magnet Based on Analytical Field Calculations

  • Shin, Kyung-Hun;Park, Min-Gyu;Cho, Han-Wook;Choi, Jang-Young
    • Journal of Magnetics
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    • v.20 no.1
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    • pp.79-85
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    • 2015
  • This paper presents a comparative study of a Tubular Linear Machine (TLM) with an Axially Magnetized Single-sided Permanent Magnet (AMSPM) and an Axially Magnetized Double-sided Permanent Magnet (AMDPM) based on analytical field calculations. Using a two-dimensional (2-D) polar coordinate system and a magnetic vector potential, analytical solutions for the flux density produced by the stator windings are derived. This technique is significant for the design and control implementation of electromagnetic machines. The field solution is obtained by solving Maxwell's equations in the simplified boundary value problem consisting of the air gap and coil. These analytical solutions are then used to estimate the self and mutual inductances. Two different types of machine are used to verify the validity of these model simplifications, and the analytical results are compared to results obtained using the finite element method (FEM) and experimental measurement.

Comparison of Magnetic Resonant Coupling Wireless Power Transfer Systems within Aligned and Unaligned Positions and Determining their Limits

  • Agcal, Ali;Bekiroglu, Nur;Ozcira, Selin
    • Journal of Magnetics
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    • v.21 no.4
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    • pp.652-659
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    • 2016
  • In this study, the efficiencies for both the angular aligned and unaligned positions of the receiver and transmitter coils of wireless power transfer (WPT) systems are examined. Some parameters of the equivalent circuit were calculated with Maxwell 3D software. The analytical solution of the circuit was calculated in MATLAB program through the composition of the system's mathematical modeling. The numerical solution of the system, however, was calculated using PSIM, which is circuit simulation software. In addition, with the use of the finite element method (FEM) in Maxwell 3D software, transient analysis of the three-dimensional system was performed. The efficiency of the system was estimated through the calculation of input and output power. The results demonstrated that power was efficiently transmitted to a certain extent in aligned and unaligned positions. The results also revealed that, for aligned positions, high efficiency with air gaps of 15-20 cm can be obtained and that the efficiency quickly dropped with air gaps of more than 20 cm. For spatially unaligned positions, it was observed that wireless power transfer could be realized with high efficiency with air gaps of up to 10 cm and that efficiency quickly dropped with air gaps of more than 10 cm.

Loosening behavior of Internal and External Connection Dental Implants under Cyclic Loads Considering Pre-fastening Force (체결력을 고려한 내부 및 외부연결형 임플란트의 반복 하중에 대한 풀림 연구)

  • Lee, Yongwoo;Jang, Yong Hoon
    • Tribology and Lubricants
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    • v.37 no.4
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    • pp.136-143
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    • 2021
  • This paper presents the loosening behavior that occurs after the application of an external load to internal and external connection types of dental implants using the finite element method. We use fastening force between an abutment and a fixture to clamp the dental implant system; however, loosening and breakage may occur owing to cyclic external loads. In this study, we considered the initial fastening condition in the pre-load analysis and then investigated the change in stress and contact surface status when applying external loads. After the application of the initial fastening load, we verified that the internal connection-type model exhibited a relatively lower stress distribution than that of the external connection-type one. Moreover, we found that the former model showed a lower stress concentration after the application of the external load. In addition, after the application of this load, we found that the higher the shear load acting on the implant system, the higher the possibility of loosening. The study results showed the change in stress distribution and contact surface according to the connection type of the dental implants and the phenomenon of loosening by cyclic loads. We expect that the results of this study will be useful for the study of reliability and design of dental implant systems.

Structure and Vibration Analyses of Low Speed Contra-Rotating Fan Stage with High Aspect Ratio

  • Sah, Supen Kumar;Ghosh, Anup;Mistry, Chetan S
    • International Journal of Aerospace System Engineering
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    • v.8 no.1
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    • pp.1-13
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    • 2021
  • Contra-rotating fan is comprised of two rotors which are rotating in the opposite direction. The fan stages are named rotor-1 and rotor-2. Benefits from the use of contra rotation are in terms of better efficiency and improved thrust to weight ratio. Failure of contra-rotating fan stage blade in-service results in safety risks, repair costs, and revenue losses. This paper focuses on the vibration analysis and one way fluid-structure interaction of high aspect ratio, low speed contrarotating fan rotors. Modal analysis and modal pre-stress analysis of contra-rotating fan rotors were carried out to calculate the natural frequencies, One way fluid-structure interaction (FSI) was carried out where the computational analysis of the blades was performed using ANSYS CFX. The boundary conditions for CFD analysis were considered from the actual experimental velocity flow field at the inlet and pressure outlet. Based on the results obtained from the CFD analysis, the structural analysis such as deformation and Von-Misses stresses was carried out by using the finite element method (FEM) with ANSYS. The results provide necessary guidelines for the safe running of the contra-rotating fan. The analysis also will be helpful to understand the change of flow behavior due to a rotor deformation.

Creep damage and life assessment of thick cylindrical pressure vessels with variable thickness made of 304L austenitic stainless steel

  • Kashkoli, Mosayeb Davoudi;Tahan, Khosro Naderan;Nejad, Mohammad Zamani
    • Steel and Composite Structures
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    • v.32 no.6
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    • pp.701-715
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    • 2019
  • Using first-order shear deformation theory (FSDT), a semi-analytical solution is employed to analyze creep damage and remaining life assessment of 304L austenitic stainless steel thick (304L ASS) cylindrical pressure vessels with variable thickness subjected to the temperature gradient and internal non-uniform pressure. Damages are obtained in thick cylinder using Robinson's linear life fraction damage rule, and time to rupture and remaining life assessment is determined by Larson-Miller Parameter (LMP). The thermo-elastic creep response of the material is described by Norton's law. The novelty of the present work is that it seeks to investigate creep damage and life assessment of the vessels with variable thickness made of 304L ASS using LMP based on first-order shear deformation theory. A numerical solution using finite element method (FEM) is also presented and good agreement is found. It is shown that temperature gradient and non-uniform pressure have significant influences on the creep damages and remaining life of the vessel.

Study of buckling stability of cracked plates under uniaxial compression using singular FEM

  • Saberi, Sina;Memarzadeh, Parham;Zirakian, Tadeh
    • Structural Engineering and Mechanics
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    • v.69 no.4
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    • pp.417-426
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    • 2019
  • Buckling is one of the major causes of failure in thin-walled plate members and the presence of cracks with different lengths and locations in such structures may adversely affect this phenomenon. This study focuses on the buckling stability assessment of centrally and non-centrally cracked plates with small-, intermediate-, and large-size cracks, and different aspect ratios as well as support conditions, subjected to uniaxial compression. To this end, numerical models of the cracked plates were created through singular finite element method using a computational code developed in MATLAB. Eigen-buckling analyses were also performed to study the stability behavior of the plates. The numerical results and findings of this research demonstrate the effectiveness of the crack length and location on the buckling capacity of thin plates; however, the degree of efficacy of these parameters in plates with various aspect ratios and support conditions is found to be significantly different. Overall, careful consideration of the aspect ratio, support conditions, and crack parameters in buckling analysis of plates is crucial for efficient stability design and successful application of such thin-walled members.