• 제목/요약/키워드: finite base

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역해석과 소형펀치 시험에 의한 발전설비 용접부의 소성유동특성 평가 (An Evaluation of Plastic Flow Characteristic for local structure of Weldment in Power Plant using SP test and Inverse FEA)

  • 백승세;권일현;김회현;이동환;양성모;유호선
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.308-313
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    • 2004
  • SP test has been confirmed the availability, however the application of SP test is hampered because the relation of stress-strain and load-displacement is not determined definitely. This study suggested an evaluation technique of plastic flow characteristic for X20CrMoV121 steel weldment through inverse analysis using SP test and finite element analysis(FEA). From the result, good agreement was found in load-displacement curves obtained from SP test and FEA. Also, The behavior of load-displacement curve from FEA show a rule that load is increase with increasing K(strength coefficient) and displacement is increase with increasing n(work hardening index). From the inverse analysis, true stress-strain curve could be obtained for each local structure of weldment. And the CGHAZ and WM, which showed lower load- displacement behavior, have smaller work hardening index, while FGHAZ have the largest index.

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선박 디젤 엔진용 피스톤 로드의 마찰용접 공정해석 용접부 기계적 특성 (Friction Welding Process Analysis of Piston Rod in Marine Diesel Engine and Mechanical Properties of Welded Joint)

  • 정호승;손창우;오중석;최성규;조종래
    • 소성∙가공
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    • 제20권3호
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    • pp.236-242
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    • 2011
  • The two objectives of this study were, first, to determine the optimal friction welding process parameters using finite element simulations and, second, to evaluate the mechanical properties of the friction welded zone for large piston rods in marine diesel engines. Since the diameters of the rod and its connecting part are very different, the manufacturing costs using friction welding are reduced compared to those using the forging process of a single piece. Modeling is a generally accepted method to significantly reduce the number of experimental trials needed when determining the optimal parameters. Therefore, because friction welding depends on many process parameters such as axial force, initial rotational speed and energy, amount of upset and working time, finite element simulations were performed. Then, friction welding experiments were carried out with the optimal process parameter conditions resulting from the simulations. The base material used in this investigation was AISI 4140 with a rod outer diameter of 280 mm and an inner diameter of 160 mm. In this study, various investigation methods, including microstructure characterization, hardness measurements and tensile and fatigue testing, were conducted in order to evaluate the mechanical properties of the friction welded zone.

상 변태를 고려한 HY-100강 용접부의 수축 및 잔류응력 예측에 관한 연구 (A Study on the Prediction of Shrinkage and Residual Stress for the HY-100 Weldment Considering the Phase Transformation)

  • 이희태;신상범
    • Journal of Welding and Joining
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    • 제25권1호
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    • pp.42-48
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    • 2007
  • For high performance and structural stability, application of high strength steel has continuously increased. However, the change of the base metal gives rise to problems with the accuracy management of the welded structure. It is attributed to the martensite phase transformation of the high strength low alloy steel weldment. The purpose of this study is to establish the predictive equation of transverse shrinkage and residual stress for the HY-100 weldment. In order to do it, high speed quenching dilatometer tests were performed to define a coefficient of thermal expansion(CTE) at the heating and cooling stage of HY-100 with various cooling rates. Uncoupled thermal-mechanical finite element(FE) models with CTE were proposed to evaluate the effect of the martensite phase transformation on transverse shrinkage and residual stresses at the weldment. FEA results were verified by comparing with experimental results. Based on the results of extensive FEA and experiments, the predictive equation of transverse shrinkage and longitudinal shrinkage force at the HY-100 weldment were formulated as the function of welding heat input/in-plane rigidity and welding heat input respectively.

방진을 고려한 항공 정찰용 카메라 모듈부의 진동특성에 관한 연구 (A Study on the Vibration Characteristics of Camera Module for Aerial Reconnaissance Considering Vibration Isolator)

  • 이상은;이태원
    • 한국정밀공학회지
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    • 제29권5호
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    • pp.545-553
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    • 2012
  • A Gimbal structure system in observation reconnaissance aircraft is made up of camera module and stabilization drive device supporting camera module. During flight for image recording, the aircraft undergoes serious accelerations with wide frequencies due to several factors. Though base excitation of stabilization drive device induces vibration of camera module, it must get the stable and clean images. To achieve this aim, acceleration of camera module must be reduced. Hence, vibration isolators were installed to stabilization drive device. Considering isolators and bearings in the stabilization drive device, vibration characteristics of gimbal structure system were analyzed by finite element method. For three translational direction, acceleration transmissibility of camera module was calculated by harmonic responses analysis in the frequency range of 5 ~ 500 Hz. In addition to, sine-sweep experiment were performed to prove correctness of present analysis.

Complex modes in damped sandwich beams using beam and elasticity theories

  • Ahmad, Naveed;Kapania, Rakesh K.
    • Advances in aircraft and spacecraft science
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    • 제2권1호
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    • pp.57-76
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    • 2015
  • We investigated complex damped modes in beams in the presence of a viscoelastic layer sandwiched between two elastic layers. The problem was solved using two approaches, (1) Rayleigh beam theory and analyzed using the Ritz method, and (2) by using 2D plane stress elasticity based finite-element method. The damping in the layers was modeled using the complex modulus. Simply-supported, cantilever, and viscously supported boundary conditions were considered in this study. Simple trigonometric functions were used as admissible functions in the Ritz method. The key idea behind sandwich structure is to increase damping in a beam as affected by the presence of a highly-damped core layer vibrating mainly in shear. Different assumptions are utilized in the literature, to model shear deformation in the core layer. In this manuscript, we used FEM without any kinematic assumptions for the transverse shear in both the core and elastic layers. Moreover, numerical examples were studied, where the base and constraining layers were also damped. The loss factor was calculated by modal strain energy method, and by solving a complex eigenvalue problem. The efficiency of the modal strain energy method was tested for different loss factors in the core layer. Complex mode shapes of the beam were also examined in the study, and a comparison was made between viscoelastically and viscously damped structures. The numerical results were compared with those available in the literature, and the results were found to be satisfactory.

Experimental and numerical investigation on gas turbine blade with the application of thermal barrier coatings

  • Aabid, Abdul;Jyothi, Jyothi;Zayan, Jalal Mohammed;Khan, Sher Afghan
    • Advances in materials Research
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    • 제8권4호
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    • pp.275-293
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    • 2019
  • The engine parts material used in gas turbines (GTs) should be resistant to high-temperature variations. Thermal barrier coatings (TBCs) for gas turbine blades are found to have a significant effect on prolonging the life cycle of turbine blades by providing additional heat resistance. This work is to study the performance of TBCs on the high-temperature environment of the turbine blades. It is understood that this coating will increase the lifecycles of blade parts and decrease maintainence and repair costs. Experiments were performed on the gas turbine blade to see the effect of TBCs in different combinations of materials through the air plasma method. Three-layered coatings using materials INCONEL 718 as base coating, NiCoCrAIY as middle coating, and La2Ce2O7 as the top coating was applied. Finite element analysis was performed using a two-dimensional method to optimize the suitable formulation of coatings on the blade. Temperature distributions for different combinations of coatings layers with different materials and thickness were studied. Additionally, three-dimensional thermal stress analysis was performed on the blade with a commercial code. Results on the effect of TBCs shows a significant improvement in thermal resistance compared to the uncoated gas turbine blade.

Soil -structure interaction analysis of a building frame supported on piled raft

  • Chore, H.S.;Siddiqui, M.J.
    • Coupled systems mechanics
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    • 제5권1호
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    • pp.41-58
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    • 2016
  • The study deals with physical modeling of a typical building frame resting on pile raft foundation and embedded in cohesive soil mass using finite element based software ETABS. Both- the elements of superstructure and substructure (i.e., foundation) including soil is assumed to remain in elastic state at all the time. The raft is modelled as a thin plate and the pile and soils are treated as interactive springs. Both- the resistance of the piles as well as that of raft base - are incorporated into the model. Interactions between raft-soil-pile are computed. The proposed method makes it possible to solve the problems of uniformly and large non-uniformly arranged piled rafts in a time saving way using finite element based software ETABS. The effect of the various parameters of the pile raft foundation such as thickness of raft and pile diameter is evaluated on the response of superstructure. The response included the displacement at the top of the frame and bending moment in columns. The soil-structure interaction effect is found to increase displacement and increase the absolute maximum positive and negative moments. The effect of the soil- structure interaction is observed to be significant for the type of foundation and soil considered in the present study.

Mechanical model for seismic response assessment of lightly reinforced concrete walls

  • Brunesi, E.;Nascimbene, R.;Pavese, A.
    • Earthquakes and Structures
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    • 제11권3호
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    • pp.461-481
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    • 2016
  • The research described in this paper investigates the seismic behaviour of lightly reinforced concrete (RC) bearing sandwich panels, heavily conditioned by shear deformation. A numerical model has been prepared, within an open source finite element (FE) platform, to simulate the experimental response of this emerging structural system, whose squat-type geometry affects performance and failure mode. Calibration of this equivalent mechanical model, consisting of a group of regularly spaced vertical elements in combination with a layer of nonlinear springs, which represent the cyclic behaviour of concrete and steel, has been conducted by means of a series of pseudo-static cyclic tests performed on single full-scale prototypes with or without openings. Both cantilevered and fixed-end shear walls have been analyzed. After validation, this numerical procedure, including cyclic-related mechanisms, such as buckling and subsequent slippage of reinforcing re-bars, as well as concrete crushing at the base of the wall, has been used to assess the capacity of two- and three-dimensional low- to mid-rise box-type buildings and, hence, to estimate their strength reduction factors, on the basis of conventional pushover analyses.

Surface elasticity and residual stress effect on the elastic field of a nanoscale elastic layer

  • Intarit, P.;Senjuntichai, T.;Rungamornrat, J.;Rajapakse, R.K.N.D.
    • Interaction and multiscale mechanics
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    • 제4권2호
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    • pp.85-105
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    • 2011
  • The influence of surface elasticity and surface residual stress on the elastic field of an isotropic nanoscale elastic layer of finite thickness bonded to a rigid material base is considered by employing the Gurtin-Murdoch continuum theory of elastic material surfaces. The fundamental solutions corresponding to buried vertical and horizontal line loads are obtained by using Fourier integral transform techniques. Selected numerical results are presented for the cases of a finite elastic layer and a semi-infinite elastic medium to portray the influence of surface elasticity and residual surface stress on the bulk stress field. It is found that the bulk stress field depends significantly on both surface elastic constants and residual surface stress. The consideration of out-of-plane terms of the surface stress yields significantly different solutions compared to previous studies. The solutions presented in this study can be used to examine a variety of practical problems involving nanoscale/soft material systems and to develop boundary integral equations methods for such systems.

단일 과대하중에 의한 균열지연거동에 관한 연구 (A Study on Crack Retardation Behavior by Single Overload)

  • 송삼홍;권윤기
    • 대한기계학회논문집
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    • 제19권2호
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    • pp.451-462
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    • 1995
  • Single overload tests performed to examine the crack retardation behavior for the specimen thickness and overload ratios. Delayed crack length was tend to increase in small thickness and big overload ratio but was difference between delayed crack length and plastic zone size that expected in specimen thickness. So retardation behavior that estimated in plastic zone size, was not sufficient. Crack tip branching and striation distribution, secondary mechanisms that effected in retardation behavior, was examined by experiment and finite element analysis. Crack tip branching was affected by micro structure, and appeared the more complicatedly according to increasing damage by overload and decreasing crack driving force in base line stress level. And crack tip branching the branching angle decreased crack driving force in the crack tip. And a characteristic of the fractography on retardation zone was that striation distribution did not appear due to decreased crack driving force.