• 제목/요약/키워드: finishing surface

검색결과 843건 처리시간 0.029초

초음파 진동을 이용한 금형사상의 자동화 공정 연구 (A study on automated process for surface finishing of die and mould using ultrasonic vibration)

  • 편영식;권혁홍;아즈마 노부히데
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2002년도 제5회 압출 및 인발가공 심포지엄
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    • pp.79-87
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    • 2002
  • An attempt to automate the surface finishing process of the die and mould has been carried out. An UMB(Ultrasonic Micro Burnishing) equipment which brought the micro plastic cold deformation to the 3D sculptured surface of mold and dies by ultrasonic vibration and static load, was developed and installed at the head stock of a vertical machining center. To be satisfied with the required surface roughness and hardness, the DB based program was also developed and applied. This equipment composes of UMB equipement, CNC vertical machining center, CAD/CAM system and the DB based program fer optimal condition. UMB processing effect was obtained from initial value Ral.25 and Hk337 to Ra0.085 and Hk521 and similar result was shown in industrial mould application.

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표면처리 공정에서 발생하는 혼합 폐수의 전기화학적 처리에 의한 중금속의 재활용 및 유기물의 제거에 관한 연구 (A Study on the Recycling of Metals and Removal of Organics By Electrochemical Treatment of Mixed Waste Water of Surface Finishing Industry)

  • 김영석;이중배
    • 한국표면공학회지
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    • 제36권2호
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    • pp.184-193
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    • 2003
  • Cyclic sweep voltametry was performed to investigate the electrochemical behavior of heavy metal ions and the organic additives in surface finishing process. And electrolysis using parallel plate electrode electrolyzer was carried out to simulate the treatment of real waste water. Results showed that more than 99 percent of Cu was recovered and selective recovery of Cu in mixed waste water was possible, but the possibility of economical recovery of Ni and Cr were very low due to the evolution of hydrogen gas. Electrochemical oxidation of cyanide and organic additives on anode showed very excellent removal rate. The complete removal of several hundred ppm of cynide was possible within several tens minutes and organics within 2 or 3 hours. Even in case of concentrate waste water, the complete removal of COD by using NaCl and air stirring seemed to be possible.

공동주택의 실내부 표면적 및 사용 마감재 구성 실태분석 (Real Survey on Interior Surface Area and Applied Finishes in Recently-Planned Apartment Houses)

  • 이지순
    • KIEAE Journal
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    • 제10권6호
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    • pp.115-121
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    • 2010
  • This paper is an outgrowth of many years of practicing real interior work projects and one of my responses to the question not only about the actual dimension of interior work surface but also about the classification of contemporary finishing materials in basic interior project of high-rise apartment houses. For this purpose, 8 conventional apartment units which are already-built or designed have been surveyed and the results are interpreted in the form of proportion of space and finishes. The data can be applied to make up a schematic design in the selection of environment-friendly interior works and assessment of the degree of sustainability. For further study, the basic data provided here can be used as an index to differentiate the occupants' desire toward green interior design for their own apartment spaces, comparing to the conventional interior work in the Korean market. Not surprisingly, wall paper is dominated to make the interior surface in apartment houses. In the percentile of the utilization of finishing materials, wood-flooring and coating materials like wet paint also ranked at the upper position.

혼화제를 사용한 공동주택 바닥마감 모르타르의 균열저감에 관한 연구 (A Study on the Crack Prevention of the Floor Surface Finishing Mortar adding Chemical Admixtures in Apartment Houses)

  • 이동운
    • 한국산학기술학회논문지
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    • 제16권2호
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    • pp.1541-1548
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    • 2015
  • 본 연구에서는 공동주택 바닥미장 모르타르의 균열을 저감하기 위하여 균열 방지제, 고성능 감수제, 수지 등의 재료혼입에 따른 균열촉진실험을 실시하였다. 그 결과 고성능 감수제와 수지를 혼입한 시편이 균열방지제를 사용한 시편보다 균열수와 압축강도에서 더 우수한 결과를 나타내었다. 그리고 가장 높은 압축강도를 나타낸 시편이 상대적으로 매우 적은 균열을 나타냈으며, 가장 낮은 압축강도를 나타낸 시편에서 많은 균열을 관찰할 수 있었다. 그러므로 압축강도가 우수한 시편이 균열 저항성도 우수한 것으로 나타나 압축강도와 균열저항성은 비례하는 것으로 측정되었다. 모의부재 실험을 바탕으로 실제 아파트 현장에 적용된 배합 3의 장기 모니터링 결과, 장기 재령에서 균열발생이 전혀 관찰되지 않았다.

볼 엔드밀 가공에서 치수오차에 관한 실험적 연구 (An Experimental Study on the Dimensional Error in Ball End Milling)

  • 심기중;유종선;정진용;서남섭
    • 한국정밀공학회지
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    • 제21권7호
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    • pp.62-69
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    • 2004
  • This paper presents an experimental study on the dimensional error in ball-end milling. In the 3D free-formed surface machining using ball-end milling, while machining conditions are varied due to the Z component of the feed and existing hemisphere part of the ball-end mill, the mechanics of ball-end milling are complicated. In the finishing, most of cutting is performed the ball part of the cutter and the machined surface are required the high quality. But the dimensional errors in the ball-end milling are inevitably caused by tool deflection, tool wear, thermal effect and machine tool errors and so on. Among these factors, the most significant one of dimensional error is usually known as tool deflection. Tool deflection is related to the instantaneous horizontal cutting force and varied the finishing cutting path. It lead to decrease cutting area, thus resulting cutting forces but the dimensional precision surface could not be obtained. So the machining experiments are conducted fur dimensional error investigation and these results may be used for decrease dimensional errors in practice.

광촉매와 초발수 처리를 이용한 셀프클리닝 섬유의 제조 및 평가 (Preparation and Evaluation of Self-cleaning Fabrics using Photocatalyst and Superhydrophobic Finishing)

  • 정의경;우희주;조승빈;배진석
    • 한국염색가공학회지
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    • 제30권4호
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    • pp.288-293
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    • 2018
  • This study reported the dual functional self-cleaning PET fabrics prepared from $TiO_2$ and hexadecyltrimethoxysilane treatment, which have photodegradation and superhydrophobicity on the fabric surface. Phodegradation and superhydrophobicity of the resulting fabric were compared with $TiO_2$ or silane treated fabrics. The dual functional self-cleaning PET fabric showed less photodegradation than the $TiO_2$ treated fabric. However, the dual functional self-cleaning fabrics showed superior superhydrophobicity to silane treated fabric with increased water contact angle and significantly decreased roll-off angle. This suggested that the dual functional PET fabric has a great potential to be the commercialized self-cleaning fabric because it is repellent to soil or dust and even if soil or dust is adsorbed on the fabric surface, it can be removed by water rolling off on the surface or photodegradation by the photocatalyst.

복합 레진에서 마무리 방법에 따른 표면 거칠기 비교 (Comparative study of surface roughness between several finishing and polishing procedures on ormocer-based composite resin and nanohybrid composite resin)

  • 정숙인;오남식;이명현;이은정;조정현;지성원
    • 대한치과보철학회지
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    • 제46권2호
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    • pp.105-115
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    • 2008
  • 전치부 영역에서의 복합 레진을 이용한 수복물의 표면은 착색과 치태 침착이 적어야 하며 치은 조직에 좋은 내성을 갖도록 평활해야 한다. 레진 수복 후 여러 마무리 방법중 blade를 이용한 방법은 치은과 접해있는 변연 부위의 불필요한 레진을 제거하고 마무리하는데 있어 치은 손상을 최소화하면서 간편하게 이용할 수 있는 방법이다. 본 연구의 목적은 현재 많이 사용되고 있는 nano-hybrid composite resin과 ormocer-based compostie resin 간의 여러 가지 마무리 방법에 있어 blade를 이용한 방법과 polishing을 시행한 경우의 표면 거칠기 및 nano계열과 ormocer 계열 복합 레진의 표면 특징을 비교하는 것으로 실험을 위해 가로 6mm, 세로 3mm, 높이 2mm의 금속 주형을 이용하여 레진 블록을 형성하고 대조군은 상면에 mylar strip을 위치시켜 광중합 하였으며, Ormocer - based composite resin ($Admira^{(R)}$)과 nanohybrid composite resin ($Grandio^{(R)}$)에서는 blade를 이용한 경우와 rubber polishing을 이용한 경우를 실험군으로 하였고, ormocer-based flowable composite resin ($Admira^{(R)}$ Flow)과 nanohybrid flowable composite resin ($Grandio^{(R)}$ Flow)에서는 blade를 이용한 경우, rubber polishing을 이용한 경우와 추가적으로 아무것도 시행하지 않은 경우를 실험군으로 하였다. 레진 블록의 표면은 profilometer 및 SEM을 이용하여 거칠기 및 조도를 비교하였으며 통계분석 하였다. 실험 결과 mylar stirp을 적용한 경우 Ra (${\mu}m$) 평균 값은 ormocer-base composite resin이 $0.25{\mu}m$, ormocer-based flowable resin $0.17{\mu}m$, nanohybrid composite resin $0.24{\mu}m$, nanohybrid flowable resin $0.18{\mu}m$ 였으며 blade를 적용한 경우 평균 값은 각각 $0.43{\mu}m$, $0.37{\mu}m$, $0.48{\mu}m$, $0.41{\mu}m$ 였다. 가장 낮은 Ra (${\mu}m$)은 mylar stirp을 적용한 시편에서 얻어졌으며, blade를 이용한 마무리 방법과 rubber polishing을 시행한 경우와 표면 거칠기 비교시 Ra (${\mu}m$)값에서 통계적으로 유의한 차이를 보이지 않았다 (P>0.05). Nanohybrid composite resin이 blade로 마무리하거나 rubber polishing후 ormocer-based composite resin보다 표면 거칠기 증가율이 좀 더 큰 것을 알 수 있었다. 이상의 결과는 blade를 이용한 마무리 방법이 다른 마무리 방법을 대체할 수 있을 것이라는 것을 보여주며, 이에 따라 본 실험 결과에 한정지어 볼 때 복합레진 수복후 마무리 방법으로 blade를 이용하여 시행하는 것이 적용가능 할 것이라 생각된다.

자기연마법에 의한 비자성 파이프 내면의 연마특성(II) (The Interal Finishing Characteristics of Non-ferromagnetic Pipe Polished by Magnetic Abrasive Machining(II))

  • 박원규;노태우;서영일;최환;이종찬;정선환;채석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.960-963
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    • 2001
  • An internal finishing process by the application of magnetic abrasive machining has been developed as a new technology to obtain a fine inner surface of pipe. In this paper, another method of magnetic abrasive machining in which the N and S magnetic poles are vibrated and a workpiece is rotated only is tried in a non-ferromagnetic pipe(SUS304), and its finishing characteristics is experimental results, it is found that the vibration effects of magnetic poles on the finishing characteristics are large in internal finishing.

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절삭력에 의한 하드터닝의 표면조도 예측에 관한 연구 (Study on Prediction of Surface Roughness in Hard Turning by Cutting Force)

  • 이강재;양민양;하재용;이창호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1768-1771
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    • 2003
  • Hard turning replaces grinding for finishing process with expectations of higher productivity and demanded surface quality. Especially for the surface roughness as surface quality demanded in finishing process of hard turning, know-how of machining characteristics of hardened materials by cutting force analysis should be accumulated in company with achievement of precision of elements and high stiffness design technology in hard turning. Considering chip formation mechanism of hardened materials, adequate cutting conditions are selected for machining experiments and cutting forces are measured according to cutting conditions. Increase of cutting forces especially thrust force and increase of dynamic instability could occur in hard turning. Analysis of dynamic characteristics of the cutting forces is executed to investigate relation between dynamic instability and surface roughness in hard turning. Investigation on effects of relative motion of machining system generated by vibration due to dynamic instability shows that ultimate surface roughness could be predicted considering relative motion of machining system with geometrical surface roughness.

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Abrasive Film Polishing을 이용한 SUS-304의 표면거칠기·잔류응력 분석 (An analysis on the surface roughness and residual stress of SUS-304 using abrasive film polishing)

  • 신봉철;김병찬;임동욱;민경호
    • Design & Manufacturing
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    • 제12권2호
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    • pp.16-21
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    • 2018
  • Recently, as the demand for high-precision parts increases due to industrial development, a machine tool system for ultra-precision machining and polishing has been actively developed. As a result, there is an increasing demand for ultra-precision surface roughness along with dimensional processing. However, due to the increase in processing time due to the demand for ultra-precise surfaces and enormous facility investment, it is difficult to secure competitiveness. The polishing process using the abrasive film in super precision machining has been applied to machines, electronic devices, aerospace, and medical fields. Super finishing using the abrasive film which is applied in the industrial field recently can achieve high surface roughness in a short time. Super finishing using the abrasive film which is applied in the industrial field recently can achieve high surface roughness in a short time. Also, application of industrial field is increasing due to advantages such as low noise and low dust. Recently, researches on stainless steel having strong resistance to corrosion, heat resistance, heat resistance, toughness and weldability have been actively conducted with respect to the nuclear energy industry or marine development. Therefore, in this study, surface roughness and residual stress were measured after SUS304 polishing using dynamic analysis of film polishing apparatus and polishing film.