• Title/Summary/Keyword: fine powders

Search Result 493, Processing Time 0.027 seconds

Effect of Ball milling Time on Graphite Dispersion and Mechanical Properties in Rapidly Solidified 6061 Al Composite (급속응고 6061Al/Graphite 복합재료의 볼밀링 시간에 따른 흑연 분산거동 및 기계적 특성)

  • Son, Hyeon-Taek;Lee, Jae-Seol;Hong, Soon-Jik;Chun, Byong-Sun
    • Journal of Powder Materials
    • /
    • v.16 no.3
    • /
    • pp.209-216
    • /
    • 2009
  • A composite of rapidly solidified Al-6061 alloy powder with graphite particle reinforcements was prepared by ball milling and subsequent hot extrusion. The microstructure and mechanical properties of these composites were investigated as a function of milling time. With increasing milling time, the gas atomized initially and spherical powders became elongated with a maximum aspect ratio after milling for 30 h. Then, refinement and spheroidization were achieved by further milling to 70 h with a homogeneous and fine dispersion of graphite particles forming between the matrix alloy layers. The best compression and wear properties were obtained in the powder milled for 70 h, associated with the increased fine and homogeneous distribution of graphite particles in the aluminum alloy matrix.

Hot Petroleum Drying Method to the Preparation of Multicomponent Oxide Ceramic Material (다성분계 산화물의 요업재료 제조를 위한 석유 증발 건조 방법)

  • 변수일
    • Journal of the Korean Ceramic Society
    • /
    • v.14 no.3
    • /
    • pp.163-168
    • /
    • 1977
  • As a wet chemical drying process "hot petroleum drying method" was applied and developed for preparing uniformly fine oxide powder with high purity and sinterreactivity. Using this method solution of sulfates was dried in hot petroleum bath (~17$0^{\circ}C$) to sulfate powder from which corresponding mullite doped by Fe3+ ion was formed. Particle size, shape, decomposition by heat, and phase identification of sulfate andoxide powders determined by DTA, TGA, X-ray diffraction, analysis and electron microscopy: sulfate powder prepared by this drying method is an intimate mixture of the amorphous form of uniformly and finely distributed spherical particles (0.05-0.1$\mu$). Mullitization with the sulfate powder occurs at 110$0^{\circ}C$ in air. The morphology of mullite particle made by firing the sulfate powder at 135$0^{\circ}C$ in oxygen atmosphere is granular of 0.1-0.3$\mu$ in size. This drying process proved to be a very effective method for preparing fine, homogeneous, and highly sinterreactive multicomponent oxide powder without conventional ceramic process of mixing, milling, and granulating. This process can be also applied for preparing electronic ceramic materials which are requisite for high purity and homogeneity.mogeneity.

  • PDF

Elevared Temperature Mechanical Properties of Mechanically Alloyed Al-4Mg Alloys (기계적합금화로 제조된 Al-4Mg기 합금의 고온 기계적성질)

  • Lee, Yong Gak;Jeon, Chae Hong;Kwun, S.I.;Yeon, Yun Mo
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.11 no.3
    • /
    • pp.168-176
    • /
    • 1998
  • The mechanical properties of mechanically alloyed Al-4wt%Mg alloys dispersed with $MgAl_2O_4$ dispersoilds at room and elevated temperatures were investigated. The powders in steady state during mechanical alloying consisted of Mg-supersatu rated Al solid solution and $Al_4C_3$ which resulted from the reaction of Al with C in process control agent (methanol). The hot-extruded materials consisted of uniformly dispersed fine $MgAl_2O_4$, ${\gamma}-Al_2O_3$, $Al_2O_3$ and matrix with extremly fine substructure. Tensile specimens prepared from the extruded bars were tested at room temperature to $400^{\circ}C$ under different strain rates. The tensile strength of alloys at room temperature ranged from 500 to 594MPa. At elevated temperatures, the tensile strengths and elongations decreased with increasing temperature. Adding 3% $MgAl_2O_4$ to Al-4wt%Mg increased the tensile strength of 50MPa at rowan temperature and 20MPa at $400^{\circ}C$.

  • PDF

Characteristics of Titanium Carbide Fabricated by Fine Titanium Hydride Powder (Titanium hydride를 이용한 TiC분말의 제조 및 특성)

  • Sung Tek Kyoung;Ahn In-Shup;Bae Sung-Yeal;Jeong Woo Hyun;Park Dong-Kyu;Jung Kwang Chul;Kim You-Young
    • Journal of Powder Materials
    • /
    • v.12 no.3
    • /
    • pp.174-178
    • /
    • 2005
  • This paper deals with the fabrication of titanium carbide using fine titanium hydride. The ratio of $TiH_2$ and C (Activated carbon) was 1:1 (mol) and milled in a planetary ball mill at a ball-to-powder weight ratio of 20:1. Thereafter, TGA was performed at $1400^{\circ}C$ to observe change of weight with milling time. Titanium carbide was obtained by using tempering the milled powders at $1100-1500^{\circ}C$. The microstructures of titanium carbide as well as the change of the lattice parameters and particle size have been studied by X-ray diffraction (XRD) and scanning electron microscopy (SEM).

The Effect of Adittives on the Sintering Properties of Barium Titanate Powder Prepared by Self-propagating High-temperature Synthesis (자전연소합성법에 의해 제조된 BaTiO3 분말의 소결특성에 미치는 첨가제의 영향)

  • Lim Sung-Jae;Shin Chang-Yun;Won Hyung-Il;Won Chang-Whan
    • Journal of Powder Materials
    • /
    • v.13 no.2 s.55
    • /
    • pp.129-137
    • /
    • 2006
  • In this study, high purity fine $BaTiO_3$ powders were prepared by SHS (Self-propagating High-temperature Synthesis). We would examinate the study of sintering properties and characteristics as a function of temperature with various additives (binder, sintering agent). In separately binder addition, the green and sintered density of specimen were increased as binder content increases. The increased porosity resulted in fine grain size due to the inhibition of grain boundary moving. The $Al_{2}O_{3},\;TiO_{2}$ and MgO playa role of increasing dielectric constants at room temperature. These values were decreased at curie temperature. In case of $SiO_2$, the Curie temperature was decreased. In this study, a high dielectric ceramic capacitor material with temperature stability was synthesized by using various additives.

Mechanical Properties of ODS Fe Alloys Produced by Mechano-Chemical Cryogenic Milling (극저온 기계화학적 밀링(Mechano-Chemical Milling)에 의해 제조된 ODS Fe 합금의 기계적 특성)

  • Hahn, Sung-In;Hong, Young-Hwan;Hwang, Seung-Joon
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.25 no.3
    • /
    • pp.138-145
    • /
    • 2012
  • An ${\alpha}$-Ferrite (Fe) powder dispersed with 4 vol.% of $Al_2O_3$ was successfully produced by a simple miling at 210 K with a mixture of $Fe_2O_3$, Fe and Al ingredient powders, followed by 2 step high temperature consolidation: Hot Pressing (HP) at 1323 K and then Hot Isostatic Pressing at 1423 K. The microstructure of the consolidated material was characterized by standard metallographic techniques such as XRD (X-ray Diffraction), TEM and STEM-EDS. The results of STEM-EDS analysis showed that the HIPed materials comprised a mixture of pure Fe matrix with a grain size of ~20 nm and $Al_2O_3$ with a bimodal size distribution of extremely fine (~5 nm) and medium size dispersoids (~20 nm). The mechanical properties of the consolidated materials were characterized by compressive test and micro Vickers hardness test at room temperature. The results showed that the yield strength of the ODS (Oxide Dispersion Strengthened) Fe alloy are as much as $674{\pm}39$ MPa and the improvement of the yield strength is attributed to the presence of the fine $Al_2O_3$ dispersoid.

The Phase Transition of TiO2 fine Powders by Heat Treatment (열처리에 의한 TiO2 미립자의 상전이)

  • Kim, S.J.;Chang, G.H.;Byuon, Y.S.;Jin, Y.C.;Jheong, G.R.
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.6 no.4
    • /
    • pp.204-212
    • /
    • 1993
  • The preparation of $TiO_2$ fine particles from $TiCl_4$ and oxygen by the vapor-phasereaction was investigated at $850^{\circ}C$ with an emphasis on the effect of its experimental conditions on the crystal type of the products. Anatase $TiO_2$ particles prepared by experiment were used to study anatase-rutile transition by calcination temperature, the additives and gas atmosphere. The results were as follows. The kinetics of anatase-rutile transition was well agreed with A vrami equation, and the activation energy of transition was 35kcal/mol. The addition of CuO in anatase $TiO_2$ particles accelerated the anatase-rutile transition, and its transition was retarded in vaccum.

  • PDF

The mechanical properties of Reactive Powder Concrete using Ternary Pozzolanic Materials exposed to high Temperature (3성분계 포졸란재를 이용한 반응성 분체 콘크리트(RPC)의 고온특성)

  • Janchivdorj, Khulgadai;So, Hyoung-Seok;Yi, Je-Bang;So, Seung-Young
    • Proceedings of the Korean Institute of Building Construction Conference
    • /
    • 2013.11a
    • /
    • pp.68-71
    • /
    • 2013
  • Reactive Powder Concrete (RPC) is an ultra high strength and high ductility cement-based composite material and has shown some promise as a new generation concrete in construction field. It is characterized by a silica fume-cement mixture with very low water-binder (w/b) ratio and very dense microstructure, which is formed using various powders such as cement, silica fume and very fine quartz sand (0.15~0.4mm) instead of ordinary coarse aggregate. However, the unit weight of cement in RPC is as high as 900~1,000 kg/㎥ due to the use of very fine sand instead of coarse aggregate, and a large volume of relatively expensive silica fume as a high reactivity pozzolan is also used, which is not produced in Korea and thus must be imported. Since the density of RPC has a heavy weight at 2.5~3.0 g/㎤. In this study, the modified RPC was made by the combination of ternary pozzolanic materials such as blast furnace slag and fly ash, silica fume in order to economically and practically feasible for Korea's situation. The fire resistance and structural behavior of the modified RPC exposed to high temperature were investigated.

  • PDF

Performance Evaluation of Microchip Removal Device Rotating by Conveyor Belt with Neodymium Permanent Magnet (네오디뮴 영구자석을 이용한 컨베이어벨트 구동형 미세칩 포집장치의 성능 평가)

  • Choi, Sung-Yun;Wang, Jun-hyeong;Wang, Duck Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.20 no.1
    • /
    • pp.103-109
    • /
    • 2021
  • Fine chips generated by machining have an impact on machine failure and quality of machined products, it is necessary to remove the chips, so the microchip collection and removal device by rotating conveyor belt with neodymium permanent magnets was developed. In this research, to solve the problem for reducing the existing microchips in the tank, a micro-chip removal device by rotating conveyor belt with neodymium permanent magnets developed. In the development of micro-chip removal device, 3D CATIA modeling was used, and the flow analysis and the electromagnetic force analysis were performed with COMSOL Multiphysics program. To evaluate the performance of the prototypes produced, design of experiments (DOE) is used to obtain the effect of neodymium conveyor movement speed on chip removal for the ANOVA analysis of recovered powders. An experiment was conducted to investigate the effect of the conveyor feed rate on the chip removal performance in detail. As a result of the experiment, it was confirmed that the slower the feeding speed of the fine chip removing device, the more efficient the chip removal.

Condition and Mechanism of Precipitation of Intravesicular Aluminum Ion in Preparation of Monodispersed Spherical Fine Particles With Use of Vesicles (베시클을 이용한 단분산 구형 미분체 합성에서 베시클 내 알루미늄 이온의 침전조건과 침전메카니즘)

  • Chung, Jong Jae;Kim, Chang Hyun;Lee, Byung Kyo;Ri, Chang Seop;Lee, Hae Wook
    • Journal of the Korean Chemical Society
    • /
    • v.40 no.8
    • /
    • pp.535-541
    • /
    • 1996
  • In preparation of fine alumina powders with use of vesicle, the effect of variation of pH in extravesicular dispersion system to mechanism of precipitation and shape and size distribution of precipitate was investigated. The results of observation by TEM and turbidimeter were obtained as follows. Reaction between aluminum ion and hydroxyl ion to produce precipitate within vesicle was initiated at pH 11.4 and spherical fine precipitates, about 50 nm size, were formed at pH 12.0. About pH 12.3, size of precipitates in vesicle grew twice as great as those formed below pH 12.0 because of the agglomeration and coalescence of vesicleswith time.

  • PDF