• Title/Summary/Keyword: filter cake

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Enhanced Dewaterability of Sewage Sludge by a Natural Inorganic Conditioner (무기개량제를 이용한 하수슬러지의 탈수능 개선)

  • Nam, Se-Yong;Kim, Jeong-Ho;Kim, Sang-Hyoun
    • Journal of Korean Society of Environmental Engineers
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    • v.34 no.10
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    • pp.651-655
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    • 2012
  • This study aimed to investigate the effect of an inorganic conditioner composed of natural inorganic materials on the dewaterbility of sewage sludge and compare the performance with those of conventional organic polymeric conditioners. A dosage of 2.0 mg inorganic conditioner/g sludge TS decreased time to filter test (TTF), specific resistance to filtration (SRF), water content of dewatered sludge cake, turbidity from 146 to 41 sec, from $8.3{\times}10^{14}$ to $2.4{\times}10^{14}$ m/kg, from 82.1 to 77.1%, from 112 to 61.1 NTU, respectively, which was compatible to the conventional cation organic polymer. An inorganic conditioner would be used in sewage sludge treatment as a suitable alternative conditioner. Regression analysis showed a strong relationship among TTF, SRF, and water content.

Pigment particle size distribution이 백판지 품질에 미치는 영향

  • 김진현;이도엽;최강영
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2001.11a
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    • pp.55-56
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    • 2001
  • 지난 수년간 유럽을 중심으로 Carbonate의 PSD (Particle Size Distribution)가 도공지 의 백색도, 불투명도, Coverage등에 미치는 영향에 대하여 많은 연구가 진행되어 왔다. 현재 국내의 Coating Pigment System 역시 Carbonate 위주로 구성되어 있으나, 입자 분포에 따른 실증적 연구가 선진국에 비하여 부족한 상태이다. 본 연구는 최근 유럽에서 사용 중인 Narrow PSD Carbonate가 도공지 품질에 미치는 영향을 검토한 것으로서, 특히 Multiple Coating에서의 도공층 구조변화와 그에 따른 백지물성 및 인쇄적성의 변화를 연구한 것이다. 실험의 Case는 Broad PSD CaC03와 Narrow PSD CaC03를 비 교하였 다 .. Color F Formulation은 Pre Color에서 #1 Clay 30 p따t와 각각 CaC03 70 p따t를 사용하였다. 그리고 바인더와 첨가제는 동일하게 사용하였다 .. Top color Formulation 또한 동일하 게 사용하였다. 코팅방식은 speed 450rrνmin, pre rod coating, top blade coating 방식 으로 CLC (Cy lindrical Laboratory Coater)를 사용하여 코팅하였다. 백지품질은 백색도, 평활도 ,광택도, 거칠음도, Bum Out Test와 Coverage( SEM 사 진 Z -direction) 등을 측정하였다. 인쇄품질은 인쇄 광택도, 인쇄 Picking strength와 2 도 인쇄 농도를 측정하였다. 백색도는 Narrow PSD CaC03를 사용한 것이 Broad PSD CaC03를 사용한 것 대비 약1% 우수하였다. 이것은 Narrow PSD CaC03를 사용한 것이 filter cake이 많이 open 되 어 있어 dewatering이 빠르고, Wet void volume이 증가되 어 부동화점 의 농도가 낮 아져 원지 층으로 침 투되 는 pigment가 작고 표층에 잔류하는 pigment와 void volume의 증가로 인해 기공층이 증가한 것으로 판단된다. 그리고, 백지광택도, 거칠음도 등 또한 Narrow PSD CaC03를 사용한 것이 우수하였 다. 이는 Pre color에서 coverage의 개선으로 top color층의 도공량 uniformity가 개선 된 이유라고 생각한다. 그러나 인쇄품질은 백지와 비교하여 차이가 없었다. 이것은 top 칼라 Formulation이 동일하고, 인쇄시 잉크흡수 거동은 top color 층에 주로 영향을 받기 때문이라고 판단 된다. 향후에는 인쇄품질의 향상을 위하여 Case 2의 CaC03 100% 사용가능성 및 Pre Color 는 Case 2로 고정하고, Top칼라를 변경하는 방법을 또한 생각할 필요가 있다고 판단된다.

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Recovery of Xylo-oligomer and Lignin Liquors from Rice Straw by Two 2-step Processes Using Aqueous Ammonia Followed by Hot-water or Sulfuric Acid

  • Vi Truong, Nguyen Phuong;Shrestha, Rubee koju;Kim, Tae Hyun
    • Korean Chemical Engineering Research
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    • v.53 no.6
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    • pp.682-689
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    • 2015
  • A two-step process was investigated for pretreatment and fractionation of rice straw. The two-step fractionation process involves first, soaking rice straw in aqueous ammonia (SAA) in a batch reactor to recover lignin-rich hydrolysate. This is followed by a second-step treatment in a fixed-bed flow-through column reactor to recover xylo-oligomer-rich hydrolysate. The remaining glucan-rich solid cake is then subjected to an enzymatic process. In the first variant, SAA treatment in the first step dissolves lignin at moderate temperature (60 and $80^{\circ}C$), while in the second step, hot-water treatment is used for xylan removal at higher temperatures ($150{\sim}210^{\circ}C$). Under optimal conditions ($190^{\circ}C$ reaction temperature, 30 min reaction time, 5.0 ml/min flow rate, and 2.3 MPa reaction pressure), the SAA-hot-water fractionation removed 79.2% of the lignin and 63.4% of the xylan. In the second variant, SAA was followed by treatment with dilute sulfuric acid. With this process, optimal treatment conditions for effective fractionation of xylo-oligomer were found to be $80^{\circ}C$, 12 h reaction time, solid-to-liquid ratio of 1:12 in the first step; and 5.0 ml $H_2SO_4/min$, $170^{\circ}C$, and 2.3 MPa in the second step. After this two-step fractionation process, 85.4% lignin removal and 78.9% xylan removal (26.8% xylan recovery) were achieved. Use of the optimized second variant of the two-step fractionation process (SAA and $H_2SO_4$) resulted in enhanced enzymatic digestibility of the treated solid (99% glucan digestibility) with 15 FPU (filter paper unit) of CTec2 (cellulase)/g-glucan of enzyme loading, which was higher than 92% in the two-step fractionation process (SAA and hot-water).

Application and Design of Eddy Current based on FEM for NDE Inspection of Surface Cracks with Micro Class in Vehicular Parts (자동차부품의 마이크로급 표면크랙 탐상을 위한 FEM 를 기반한 와전류 센서 디자인 및 적용)

  • Im, Kwang-Hee;Lee, Seul-Ki;Kim, Hak-Joon;Song, Sing-Jin;Woo, Yong-Deuk;Na, Sung-Woo;Hwang, Woo-Chae;Lee, Hyung-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.6
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    • pp.529-536
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    • 2015
  • A defect could be generated in bolts for a use of oil filters for the manufacturing process and then may affect to the safety and quality in bolts. Also, fine defects may be imbedded in oil filter system. So it is very important that such defects be investigated and screened during the multiple manufacturing processes. Therefore, in order effectively to evaluate the fine defects, the FEM simulations were performed to make characterization in the crack detection of the bolts and the parameters such as number of turns of the coil, the coil size, applied frequency were calculated based on the simulation results. Simulations were carried out for the defect signal of eddy current probe. Exciter and receiver were utilized. In this paper, the FEM simulations were performed in both bobbin-type and pancake-type probe, both probes were optimized under Eddy current FEM simulations and the results of calculation were discussed.

The Effect of Organic Acids on Dewatering Efficiency of Soybean Milk Residue by Hydraulic Press (유기산이 두유박의 압착 탈수율에 미치는 영향)

  • Pyun, Yu-Ryang;Cho, Won-Il;Lee, Yoon-Su;Kwon, Ick-Boo
    • Korean Journal of Food Science and Technology
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    • v.28 no.4
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    • pp.638-643
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    • 1996
  • The efficiency of dewatering of soybean milk residue was improved by hydraulic pressing after pH adjustment to 4.5 with organic acids such as acetic and lactic acids. Water content of raw soybean milk residue was reduced from 80% to 72% by pressing after pH adjustment, while only to 78% by the conventional hydraulic press. The water content of the residue after pH adjustment was further reduced to 63% by hydraulic pressing with ohmic heating. The pH adjustment facilitated separation of cake from the filter cloth and reduced the solid content of the expressed liquid from 10 to 3%.

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Waste Reuse in Sugar Industries

  • Ansari, Abdul Khalique
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.122-131
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    • 2001
  • Pakistan being the 6$^{th}$ largest sugar producer has over 75 sugar mills with annual production capacity of about 2.4 million tons during 1996-97. The contribution of Sindh with 27 sugar mills is recorded over 50% of the total sugar production. The majority of the mills in Pakistan use the Defecation-Remelt-Phosphitation (DRP; 24 mills), Defecation-Remelt-Carbonation (DRC; 21 mills) and Defecation-Remelt Carbonation and Sulphitation (DRCS; 11 mills) process. Seven of the 75 sugar mills in Pakistan also produce industrial alcohol from molasses, a by- product of sugar manufacturing process. These sugar industries also produce fly ash, which have been found to contain unburned carbon and reach as far as four-kilo meter area with the wind direction, threatening the community health of people living around, besides posing other aesthetic problems. The untreated wastewater, in many cases, finds its way to open surface drains causing serious threat to livestock, flora and fauna. One study showed that fly ash emitted from the chimneys contain particle size ranging from 38 ${\mu}{\textrm}{m}$ to 1000 ${\mu}{\textrm}{m}$. About 50 per cent of each fly ash samples were above 300 ${\mu}{\textrm}{m}$ in size and were mostly unburned Carbon particles, which produced 85% weight loss on burning in air atmosphere at 1000${\mu}{\textrm}{m}$. This fly ash (mostly carbon) was the main cause of many health and aesthetic problems in the sugar mill vicinity. The environmental challenge for the local sugar mills is associated with liquid waste gaseous emission and solid waste. This paper discusses various waste recycling technologies and practices in sugar industries of Pakistan. The application of EM technology and Biogas technology has proved very successful in reusing the sugar industry wastewater and mud, which otherwise were going waste.

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Evaluation of the Screw Press Process in the Reconstituted Tobacco Sheet Making Process (판상엽 스크류 프레스 공정 특성 평가)

  • Sung Yong-Joo;Han Young-Lim;Kim Geun-Su;Rhee Moon-Soo;Ha In-Ho;Lee Ki-Yeul;Chun Eun-Soon;Song Tae-Won
    • Journal of the Korean Society of Tobacco Science
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    • v.28 no.1
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    • pp.36-42
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    • 2006
  • The papermaking process for a reconstituted tobacco sheet (RECON) has been preferred more because of the various merits such as a wide range of Recon products with better quality. The screw press is one of the very important process in RECON making process which divides the mixed raw materials into the soluble material and the insoluble material and could greatly affect the productivity and product quality. In this study, the characteristics of the screw press process in a Recon making mill were evaluated for two different RECON products. Three different efficiency index were proposed for the more detailed analysis of the screw press process. The result showed that the difference in the raw material might result in the difference in the efficiency and the properties of the extracts and the filter cake, especially in the HWS. The washing technique which applied in this experiment showed the amount of residual HWS in the fiber portion were not much changed by the each steps of the screw press.

Performance Evaluation of the Field Scale Sequential Washing Process for the Remediation of Arsenic-Contaminated Soils (Field 규모 연속 토양세척공정을 이용한 비소 오염토양 정화 효율 평가)

  • Choi Sang Il;Kim Kang Hong;Han Sang-Keun
    • Journal of Soil and Groundwater Environment
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    • v.10 no.6
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    • pp.68-74
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    • 2005
  • This study was carried out to evaluate the feasibility of field-scale sequential soil washing process for remediation on Kyongsangnamdo D mine soils which was heavily contaminated by arsonic. Arsenic concentration of untreated soils was $321\pm32mg/kg$. By applying the basic operating condition which was proposed from several pilot-scale experiments, arsenic concentration of treated soils was reduced 2.04 mg/kg ($99\%$ removal efficiency). We optimized the basic operating condition (mainly on washing solution concentration, cut-off size, and mixing ratio) to improve efficiently and economically the field-scale sequential soil washing process. The resulting optimized conditions were that solution concentration is 0.2M HCl, 1.0M HCl, 1.0M NaOH, that the cut-off size is 0.15mm (seive $\sharp$100), and that the mixing ratio is 1 3. Also, the optimized pH value for soil washing effluent treatment was 6 (33 ppb), in which the precipitation disruption caused by supersaturation of the floe did not occur. Results of TCLP tests showed that arsenic concentration from the washed gravels was 1.043 mg/L, that from soils ND (not detected), and that from filter cakes 0.066 mg/L. Also, the water content as a percentage of dewatered sludges was low $(48\%)$ and so the dewatered sludges can be disposed by landfilling. Through these results, we can concluded that tile field-scale sequential soil washing process developed in this study is adopted for remediation of arsenic-contaminated soils.

Fabrication of Ba-, Pb-electronic ceramics by powder prepartion of wet chemical method (습식화학적 분말합성법에 의한 Ba-, Pb-계 전자세라믹스의 제조)

  • 이병우;오근호
    • Proceedings of the Korea Association of Crystal Growth Conference
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    • 1996.06b
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    • pp.259-279
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    • 1996
  • 최근 정보·전자산업의 발전으로 고 신뢰성 전자재료에 대한 수요가 증대되고 있으며 이러한 첨단산업의 기반의 될 신소재 중 전자세라믹스가 차지하는 비중이 그 대부분을 차지하고 있으며 이에 대한 수요와 기대가 점점 커지고 있다. 이러한 전자세라믹스는 유전재료, 자성재료, 압전재료, 도전성 재료 등으로 나뉘게 된다. 어떠한 분류에 들어가든 그 조성은 금속의 산화물 형태가 일반적이며 미세한 분말의 성형체를 소결(sintering) 함으로써 최종제품으로 완성된다. 이러한 전잣라믹스가 최근 요구되는 고 신뢰성, 고 밀도화를 달성하기 위해선 원료 분말 제조단계부터 제어가 필요하다. 원료분말의 균일·균질성과 그 입도는 소결특성 뿐만아니라 전기적 특성에도 큰 영향을 미치기 때문이다. 세라믹스의 분말제조 방법 중 일반적으로 사용되는 방법으로는 고상 산화물을 혼합하여 하소(calcination)한 후 분쇄하는 '고상합성법'과 금속의 염 또는 alkoxide 용액을 이용하여 화학적으로 제조하는 '습식 화학적 합성법'이 있다. 고상합성법은 합성온도가 높고 기계적 분쇄와 혼합에 의존하므로 균일·균질성이 떨어지고 분말크기를 1㎛ 이하로 만들기 힘들다. 반면에 습식화학적 합성법은 기계적인 분쇄와 혼합에선 얻을 수 없는 원자 혹은 분자단위의 균일한 혼합과 submicron 이하의 미세한 분말을 얻을 수 있다. 따라서 이러한 습식 화학적 합성으로 얻은 분말을 사용하면 미세한 입자의 특성으로 인해 소결온도를 낮출 수 있으며 균일한 미세구조와 균질한 조성을 갖게되어 기계적·전기적 물성증진도 가져올 수 있게 된다. 습식 화학적 분말합성법은 전술하였듯이 alkoxide의 가수분해를 이용하는 sol-gel 법과 금속의 염(salt) 용액을 이용하여, 화학적으로 화합물 침전을 얻거나 또는 공침전물(coprecipitate) 형태의 분말을 얻는, 침전법으로 나뉠 수 있다. 침전법의 근본원리는 pH 및 pCO3 등에 따른 이온종의 용해도 차이를 이용하는 것으로써 각 이온종에 따른 solubility product(ksp)를 이용하여 설명된다. 본 연구에서는 침전법을 사용한 Ba-, Pb-계 전자세라믹스의 분말합성에 대한 이론적 고찰과 공정개발 및 실험을 통한 물성증진 효과에 대해 알아보았다. 본 실험상의 전자세라믹스 조성은 강유전체, 세라믹반도체, 압효과에 대해 알아보았다. 본 실험상의 전자세라믹스 조성은 강유전체, 세라믹 반도체, 압전재료로 널리 사용되는 BaTiO3, PZT(PbZrO3-PbTiO3)와 수직 자기기록매체로 큰 가능성이 있으며 hard ferrite로 널리쓰이는 Ba-feerite(BaFe12O19)로써 수산화물 형태의 침전에 대한 기구(mechanism)와 물성에 대해 살펴보았다. 이러한 침전법에 의한 분말합성 과정에는 소결체의 물성에 영향을 미치는 pH 조절제나 원료에서 혼입될 수 있는 Na+, K+, Cl-, SO4- 등의 제거(washing 혹은 filtering)가 필수적이다. 그러나 침전법에서 얻게 되는 분말은 매우 미세하여 colloid를 형성하게 되며, 이러한 colloid 상태의 미세한 침전입자가 filtering media에 끼이게 되어 견고하면서도 상당한 부피를 가지는 filter cake을 형성하기 때문에 filtering에 많은 시간과 다량의 filtering agent (본 실험의 경우엔 증류수)가 필요하게 된다. 따라서 이러한 문제점을 해결하기 위하여 colloid 상태의 침전물을 얼렸다 녹이는 freezing process를 개발, 적용하여 그 원리 및 효과, 그로인한 분말형태를 관찰하여 보았다.

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