• 동력기계공학회지
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• 제10권4호
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• pp.133-138
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• 2006

Effective thermal conductivity of particulate reinforced composite has been predicted by Eshelby's equivalent inclusion method modified with Mori-Tanaka's mean field theory. The predicted results are compared with the experimental results from the literature. The model composite is polymer matrix filled with ceramic particles such as silica, alumina, and aluminum nitride. The preliminary examination by Eshelby type model shows that the predicted results are in good agreements with the experimental results for the composite with perfect spherical filler. As the shape of filler deviates from the perfect sphere, the predicted error increases. By using the aspect ratio of the filler deduced from the fixed filler volume fraction of 30%, the predicted results coincide well with the experimental results for filler volume fraction of 40% or less. Beyond this fraction, the predicted error increases rapidly. It can be finally concluded from the study that Eshelby type model can be applied to predict the thermal conductivity of the particulate composite with filler volume fraction less than 40%.

• Journal of Mechanical Science and Technology
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• 제20권11호
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• pp.1891-1897
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• 2006

In this study, a new model to predict the effective elastic constants of composites with spherical fillers is proposed. The original Eshelby model is extended to a finite filler volume fraction without using Mori-Tanaka's mean field approach. When single filler is embedded in the matrix, the effective elastic constants of the composite are computed. The composite is in turn considered as a new matrix, where new single filler is again embedded in the matrix. The predicted results by the present model with a series of embedding procedures are compared with those by Mori-Tanaka, self-consistent, and generalized self-consistent models. It is revealed through parametric studies such as stiffness ratio of the filler to the matrix and filler volume fraction that the present model gives more accurate predictions than Mori-Tanaka model without using the complicated numerical scheme used in self-consistent and generalized self-consistent models.

• 마이크로전자및패키징학회지
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• 제6권3호
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• pp.51-63
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• 1999

무기 충전제를 고충전시킨 에폭시 수지 조성물이 반도체 패키지의 신뢰성에 미치는 영향을 검토하였다. Ouchiyama 등의 모델로부터 최대충전밀도를 향상시킴으로써 고충전을 달성할 수 있는 방법을 제시할 수 있었으며, 최대충전밀도가 증가함에 따라 에폭시 수지 조성물의 점도가 감소하였고, 흐름성이 개선되었다. 충전제 함량이 증가함에 따라 흡습 특성이 향상되었고 열팽창계수를 낮춤으로써 저응력화를 달성할 수 있었으나, 임계 충전제 함량 이상에서는 금속 리드프레임과의 접착강도가 저하되었다. 따라서 에폭시 수지 조성물의 균형 있는 신뢰 특성을 얻기 위해서는 충전제 함량을 적정하게 선택해야 하며, 충전량을 더욱 높여 고신뢰성을 얻기 위해서는 최적의 충전제 조합을 선정하여야 함을 알 수 있었다.

• Elastomers and Composites
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• 제33권1호
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• pp.17-26
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• 1998

Natural rubber was filled with 8 commercial carbon blacks covering range of rubber-grade products at different levels of filler loadings in order to investigate physical compound and vulcanizate properties. It was found that the curves of rubber property vs filler loading of both uncured compounds and vulcanizates can be superposed to one single master curve by introducing an effective volume fraction which is based on CDBP. The effective volume fraction, $V_{EFF}$ was utilized to explain the variation of the stiffness of all rubber compounds. The surface area-corrected effective volume fraction, V', was utilized to explain the formation of bound rubber, rebound and lambourn wear.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집A
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• pp.370-376
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• 2001

When an adhesive joint is exposed to high environmental temperature, the tensile load capability of the adhesive joint decreases because the elastic modulus and failure strength of structural adhesive decrease. The thermo-mechanical properties of structural adhesive can be improved by addition of fillers to the adhesive. In this paper, the elastic modulus and failure strength of adhesives as well as the tensile load capability of tubular single lap adhesive joints were experimentally and theoretically investigated with respect to the volume fraction of filler (alumina) and the environmental temperature. Also the tensile modulus of the fille containing epoxy adhesive was predicted using a new equation which considers filler shape, filler content and environmental temperature. The tensile load capability of the adhesive joint was predicted by using the effective strain obtained from the finite element analysis and a new failure model, from which the relation between the bonding length and the crack length was developed with respect to the volume fraction of filler.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2003년도 제5회 영호남 학술대회 논문집
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• pp.35-38
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• 2003

In this paper, we investigated the electric and acoustic properties of piezoelectric composites, which were fabricated using polymer and piezoelectric ceramics, when the volume fraction of PZT varies. Practically, the shrinkage rate of polymer is an important factor in ultrasonic transducer fabrication. When 10 wt% filler A was added into polymer(Epofix), the lowest shrinkage was resulted. The electromechanical coupling factor($k_t$) of the fabricated piezoelectric composites showed its highest when the volume fraction PZT was 0.6. It decreased if the volume fraction was higher than the value. The relative permittivity and acoustic impedance of piezoelectric composites decreased linearly when PZT volume fraction was decreased. The lowest acoustic impedance was 3.2 when the volume fraction of PZT was 0.2.

• Journal of Welding and Joining
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• 제20권3호
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• pp.54-59
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• 2002

Overlays is a treatment of the surface and near-surface regions of a material to allow the surface to perform functions that are distinct from those frictions demanded far the bulk of the material. Welding, thermal spray, quenching, carburizing and nitration have been used as the surface treatment. Especially, weld overlay is a relatively thick layer of filler metal applied to a carbon or low-alloy steel base metal for the purpose of providing a wear resistant surface. In this study, weld overlay was performed by MAG welding on the base metal(SS400) with filler metal which contain composite powders($Cr_3C_2+Mn+Mo+NbC$) and solid wire(JIS-YGW11). Characteristics of hardness and wear resistance on overlays were analyzed by EDS, EPMA, XRD and microstructures. Carbide formations were $M(Cr, Fe)_7C_3$ and NbC phases. And carbide volume fraction, hardness and specific wear resistance of overlays were increased with increasing powder feed rate and decreasing wire fred rate. Hardness and wear resistance were almost proportioned to carbide volume fraction of overlay.

• Restorative Dentistry and Endodontics
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• 제17권1호
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• pp.153-165
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• 1992

Dental composite resin is a kind of the particle - reinforced composite material, and is widely used in recent dental restoration of anterior and posterior tooth region. The purpose of this study was to investigate the fracture behaviour according to volume fractions and external findings of the filler particles for better interpretation of the fracture characteristics of posterior dental composite resins by analytic method of fracture mechanics. The plane strain fracture toughness($K_{IC}$) and Acoustic Emission were determined with three - point bending test using the single edge notch specimen according to the ASTM - E399, and its analyzed data was compared with filler volume fractions derived from the standard ashing test and scanning electron fractographs of each specimen including the unfilled experimental resin as a control. The results were that the value of fracture toughness of the composite resin material was in the range from 0.85 MPa$\sqrt{m}$ to 1.60 MPa$\sqrt{m}$ and was higher than the value of the unfilled experimental resin, and the fracture behaviours dervied from Acoustic Emission analysis show prominent differences according to the volume fraction and the size of filler particles used in each composite resin. The degree of resistance against crack propagation seems to be increase and the fractographs demonstrate the high degree of surface roughness and irregularity according with the increase of fracture toughness value.

• 한국자기학회지
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• 제22권6호
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• pp.216-220
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• 2012

이 연구에서는 근역장 통신(NFC)용 소재로 응용하기 위해, MnZn 페라이트와 FeSi 합금 분말을 filler로 사용하여 제조한 0-3형 자성복합소재의 복소투자율 변화(1 MHz~1 GHz)를 측정하였으며, RFID 주파수(13.56 MHz)에서의 복소투자율 값을 검토한 결과, filler 함량에 따라 투자율 실수항은 증가하고 허수항은 감소하는 결과를 얻었다. 즉, 시트형 자성복합소재의 응용을 위한 연구 결과로서, 고투자율을 나타내면서 손실항인 허수항을 상대적으로 낮출 수 있는 소재 제조공정 기술을 확보할 수 있었으며, 복소투자율 변화는 자성분말 filler의 성분과 입자 형태, 그리고 polymer 종류에 의존함을 알 수 있었다.

• 대한기계학회논문집A
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• 제20권11호
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• pp.3538-3548
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• 1996

In this study, as a part of basic study for developing the simulation program for the assemssment of reliability of electronic EMC packaging which covers from EMC mixing step to thermal analysis, comparison between a measured and predicted values of material properties of EMC and finitde element analysis of thermal stress are performed. For the experimental testing specimens of fifty, sixty hive and eighty percent filler($13\mu m$, spherical silica) weight fraction are fabricated using tranfer molding. Coefficient of thermal expansion, elastic modulus and thermla conductivity are measured using these specimens and then these measured values are compared with the predicted values by various equations ( such as dilute suspension method. self consistent method, generalized self consistent method, Hashin-Shtrikman's bounds. Shapery's bounds, Nielsen's method and others). Measured values are distributed within the upper and lower bounds of equations. Measured elastic modulus and coefficient of thermal expansion approaches closely the perdicted values with self consisten mehtod and upper bound of Shaperys equation respectively. However small differences of thermal conductivity between the different filler volume fraction are obserbed. FEM analysis indicates that firstly stress is concentrated at the corner section of EMC and secondly EMC with eighty percent filler weight fraction shows less thermal stress when package is cooling down and relatively high thermal stress when package is heating up.