• Title/Summary/Keyword: filler size

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Effects of the Size and Distribution of Preflocculated GCC on the Physical Properties of Paper

  • Lee, Kyong-Ho;Lee, Hak-Lae;Youn, Hye-Jung
    • 한국펄프종이공학회:학술대회논문집
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    • 한국펄프종이공학회 2006년도 PAN PACIFIC CONFERENCE vol.1
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    • pp.85-90
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    • 2006
  • Increasing the filler content of sheet improves the optical properties and printability of paper and provides an opportunity for saving production cost through fiber replacement with relatively low-priced filler. But increasing the filler content tends to decrease the strength of paper and filler retention. It also tends to deteriorate drainage on the paper machine. To overcome these problems, preflocculation technology of fillers may be employed. Many research efforts have been made on the properties of preflocculated filler, namely prefloc, whose size and size distribution were influenced by polymer type and shear level. But there is much to be investigated about the effect of the prefloc characteristics on the physical properties of paper. To evaluate the effect cationic polymers on the size and size distribution of preflocculated GCC and their shear stability, cationic PAM and cationic starch were used. The influence of the preflocculation on filler retention and its surface distribution, and the changes of physical and optical properties of handsheets affected by the characteristics of preflocs were examined. Filler distribution on sheet surface was also analyzed by EPMA. Results showed that cationic PAM formed large preflocs at low dosage. Cationic starch was required to add 15 times as much as cationic PAM to obtain the preflocs with similar size. But preflocs formed with cationic starch was superior in shear stability to those formed with cationic PAM. Filler preflocculation technology could provide an opportunity of increasing filler content significantly without loss in tensile strength. And increased filler contents could compensate brightness loss which often accompanies filler preflocculation. When excessively large preflocs were used, however, brightness loss rather than the improvement in tensile strength was predominant. Therefore it is of great importance to produce preflocs with proper size and shear stability for maximizing the improvement of physical properties of papers.

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나노크기 실리카를 사용한 반도체용 액상 에폭시 수지 성형재료의 흡습성질 (Moisture Absorption Properties of Liquid Type Epoxy Encapsulant with Nano-size Silica for Semiconductor Packaging Materials)

  • 김환건
    • 반도체디스플레이기술학회지
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    • 제9권2호
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    • pp.33-39
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    • 2010
  • The moisture absorption properties such as diffusion coefficient and moisture content ratio of liquid type epoxy resin systems with the filler were investigated. Bisphenol A type and Bisphenol F type epoxy resin, Kayahard MCD as hardener and 2-methylimidazole as catalyst were used in these epoxy resin systems. The nano-sized spherical type fused silica as filler were used in order to study the moisture absorption properties of these liquid type epoxy encapsulant according to the change of filler size. The temperature of glass transition (Tg) of these epoxy resin systems was measured using Dynamic Scanning Calorimeter (DSC), and the moisture absorption properties of these epoxy resin systems according to the change of time were observed at $85^{\circ}C$ and 85% relative humidity condition using a thermo-hygrostat. The diffusion coefficients in these systems were calculated in terms of modified Crank equation based on Ficks' law. An increase of Tg and diffusion coefficient with filler size in these systems can be observed, which are attributed to the increase of free volume with Tg. The change of maximum moisture absorption ratio according to the filler size and filler content cannot be observed; however, the diffusion coefficients of these systems decreased with filler content. The diffusion via free volume is dominant in the epoxy resin systems with low nano-sized filler content; however, the diffusion with the interaction of absorption according the increase of the filler surface area is dominant in the liquid type epoxy encapsulant with high nano-sized filler content.

중질 탄산칼슘의 입자 크기와 첨가량 변화에 따라 제조된 수지 조성물의 강도 및 열변형온도 (Strength and Heat Deflection Temperature of Resin Compounds Prepared Using Different Size and Content of Ground Calcium Carbonate)

  • 이윤주;허석;김영희;김수룡;권우택
    • 한국재료학회지
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    • 제26권7호
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    • pp.359-362
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    • 2016
  • Mineral filler is used for resin compounds, because it increases the stiffness and thermal stability of a resin compound, and it also cuts down the cost. Calcium carbonate, silica, magnesium oxide, and others are used as filler materials in general, and the type of filler material, the size, and content can affect the physical properties of compounds. Those factors also influence the viscosity of resin mixtures and the workability, and should be adjusted by changing the contents of the filler, which depends on the size. In this study, five kinds of ground calcium carbonate, which were different in size, were used to produce polyester compounds ; the physical properties were compared with the filler size and contents. The mechanical properties were measured by bending strength and tensile strength, and the heat deflection temperature was obtained for thermal stability.

교반 속도가 음이온성 PAM과 양이온성 전분으로 도포된 경질탄산칼슘의 응집과 종이 물성에 미치는 영향 (Effect of Mixing Shear on Flocculation of Anionic PAM and Cationic Starch Adsorbed PCC and Its Effect on Paper Properties)

  • 최도침;원종명;조병욱
    • 펄프종이기술
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    • 제47권2호
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    • pp.53-60
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    • 2015
  • The effects of stirring speed during filler modification by dual polymers on flocculation and reflocculation of PCC (precipitated calcium carbonate) particles and its effect on handsheet properties were elucidated. PCC surface was modified by adsorbing A-PAM (anionic polyacrylamide) and C-starch (cationic starch) in series at various stirring speeds. It was found that increasing stirring speed during filler modification decreased the initial floc size of PCC. Continuous stirring with the same speed for filler modification resulted in the decrease of a floc size, eventually reached a steady state. The variations in a floc size was influenced by the stirring speed during filler modification: the lower the stirring speed during filler modification, the larger the floc size variations. Conclusively, the stability of PCC floc could be improved by increasing the stirring speed. In addition, the stirring speed influenced the handsheet properties. The smaller the PCC floc, the lower the strength of handseet. However, too much larger floc size also deteriorated paper strength. There exists an optimum floc size in term of paper strength which shall be controlled by stirring speed during filler modification.

양이온성 PAM과 양성전분에 의한 GCC의 선응집과 이들의 투입량과 전단속도가 선응집체의 크기에 미치는 영향 (Preflocculation of GCC with Cationic PAM and Cationic Starch and the Influence of Their Dosage and Shear Rate on Prefloc Size)

  • 이경호;이학래
    • 펄프종이기술
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    • 제38권4호
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    • pp.1-9
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    • 2006
  • Increasing the filler content of sheet provides an opportunity for saving production cost through fiber replacement with relatively low-priced filler. But increasing the filler content tends to decrease the strength of paper and filler retention. To overcome these problems, preflocculation technology of fillers has been suggested. To evaluate the effect cationic polymers on the size and size distribution of preflocculated GCC and their shear stability, cationic PAM and cationic starch were used. Results showed that cationic PAM formed large prefloc at low dosage. It was required to add 15 times as high as cationic starch to cationic PAM to obtain the same size prefloc. But preflocs formed with cationic starch was superior in shear stability to those formed with cationic PAM. With the increase of shear rate the size of preflocs decreased. Greater amount of small preflocs or un-flocculated fillers was observed when the dosage of polymers was low and this ended up low ash retention in handsheets.

입자 크기별 가공부산물로 제조된 벌크흑연의 기계적 성질 (Mechanical Properties of Bulk Graphite using Artificial Graphite Scrap as a Function of Particle Size)

  • 이상혜;이상민;장원표;노재승
    • 한국분말재료학회지
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    • 제28권1호
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    • pp.13-19
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    • 2021
  • Bulk graphite is manufactured using graphite scrap as the filler and phenolic resin as the binder. Graphite scrap, which is the by-product of processing the final graphite product, is pulverized and sieved by particle size. The relationship between the density and porosity is analyzed by measuring the mechanical properties of bulk graphite. The filler materials are sieved into mean particle sizes of 10.62, 23.38, 54.09, 84.29, and 126.64 ㎛. The bulk graphite density using the filler powder with a particle size of 54.09 ㎛ is 1.38 g/㎤, which is the highest value in this study. The compressive strength tends to increase as the bulk graphite density increases. The highest compressive strength of 43.14 MPa is achieved with the 54.09 ㎛ powder. The highest flexural strength of 23.08 MPa is achieved using the 10.62 ㎛ powder, having the smallest average particle size. The compressive strength is affected by the density of bulk graphite, and the flexural strength is affected by the filler particle size of bulk graphite.

충전재의 입경 크기가 초고성능 콘크리트의 역학적 특성에 미치는 영향 (Influence of the Filler's Particle Size on the Mechanical Properties of Ultra High Performance Concrete(UHPC))

  • 강수태;박정준;류금성;김성욱
    • 대한토목학회논문집
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    • 제28권4A호
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    • pp.573-580
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    • 2008
  • 본 연구에서는 초고성능 콘크리트(Ultra High Performance Concrete, UHPC)에서 석영질 충전재의 입자크기가 콘크리트 성능에 미치는 영향을 평가하였다. 본 연구에서 고려한 충전재의 입경은 각각 2, 4, 8, 14, $26{\mu}m$이며, 평가항목으로는 굳지 않은 상태에서의 유동성과 압축강도, 극한변형률, 탄성계수 및 휨강도를 평가하였다. 또한 UHPC의 역학적 특성과 미세구조의 관계를 규명하기 위해 XRD, MIP 시험을 수행하였다. 실험을 통해 충전재의 입자크기가 작을수록 유동성 및 강도특성이 향상됨을 알 수 있었다. MIP 분석을 통해 충전재 입자크기가 작을수록 공극률이 감소하고, 따라서 UHPC의 강도가 증가함을 알 수 있었다. 그리고 XRD 분석을 통해 UHPC에서 충전재 입자크기에 따른 화학적 반응의 변화는 거의 없는 것으로 나타났다.

탄성칼슘에 성상이 종이물성에 미치는 영향 (Effect of Particle Shape and Size of Calcium Carbonate on Physical Properties of Paper)

  • 한영림;서영범
    • 펄프종이기술
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    • 제29권1호
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    • pp.7-12
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    • 1997
  • This study was intended to investigate the proper shape and size of calcium carbonate for the improvement of paper properties and its end use performance. We loaded calcium carbonate of various shapes and size in the handsheet and measured their physical and optical properties. Results obtained from the study are summarized as follows : 1. Due to different particle shapes and sizes, precipitated calcium carbonate (PCC) contributed greater to bulk improvement than ground calcium carbonate (GCC). Scalenohedral form of PCC produced the bulkiest sheet, GCC made the sheet bulkier as average particle size increases. 2. Tensile strength increased as average particle size was increasing. GCC kept tensile strength more effectively than PCC. The effect of particle size on tensile strength was much more pronounced as filler addition level was increasing. 3. Over the average particle size of 6.99$\mu$m, GCC gave much higher burst strength and internal bond than PCC did. In the filler levels of 20% and 30%, GCC by using bigger size fillers showed 50~100% improvement in some cases than PCC at the same filler content. 4. Tear strength increased as average particle size was increasing. At the filler level of 30%, PCC decreased tear greatly. 5. Over the average particle size of 13.56$\mu$m, GCC kept bending stiffness greater than PCC. Due to its shape, Scalenohedral form of PCC showed higher stiffness than others at the same particle size. 6. Cubic and acicular form of PCC improved light scattering coefficient very effectively. Light scattering coefficient of GCC decreased as average particle size increased. 7. Both of particle shape and size of filler were important factor in developing optical properties and bending stiffness. Particle size was the only important factor in developing other strength properties

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고충전지 제조를 위한 하이브리드 탄산칼슘 충전제의 개발 (II) - 중질탄산칼슘과 비교 - (Development of Hybrid Calcium Carbonate for High Loading Paper (II) - Comparison with GCC -)

  • 정재권;서영범
    • 펄프종이기술
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    • 제47권4호
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    • pp.76-80
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    • 2015
  • In filler loaded paper, the size of the filler affects its strength, optical and surface properties. As the size of the filler increases, tensile strength and bulk usually increases, opacity decreases, and smoothness becomes worse. Pre-flocculation of GCC (grounded calcium carbonate) makes large diameter flocs at aqueous medium that consists of multiple GCC particles, but they collapse to 2-dimensional shape in dried paper and makes low bulk paper. The hybrid calcium carbonate (HCC) that was made by in-situ $CaCO_3$ formation between GCC in aqueous medium made high bulk paper without harming tensile strength, bulk, opacity, and smoothness. The GCC that has equivalent size as HCC failed to make high opacity and smoothness as much as HCC.

충진제 개질을 통한 에폭시복합체의 성능개선 (Performance Improvement of Epoxy Resin System by the Filler Reformation)

  • 이동영
    • 조명전기설비학회논문지
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    • 제24권1호
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    • pp.130-135
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    • 2010
  • 본 연구에서는 고분자중합방법을 이용한 충진제 입도개선 및 구형화를 통해 충진제를 개질함으로써 에폭시복합체의 성능향상을 도모하였다. 개질된 충진제의 입도분포의 측정 결과 고분자비드의 PD(Polydispersity)값이 1.04로 개질전 충진제인 실리카 분말의 PD값 2.6에 비해 입자의 균일도가 상당히 개선된 결과를 가져왔으며 입도의 형태도 구형상을 유지하고 있음을 확인하였다. 실리카에 대한 실란전처리를 실시한 결과 모노머와 실리카의 상용성이 대폭 향상 되는 것을 확인하였으며 가교도 측정 결과 개질된 충진제가 3차원 망상구조를 지니고 있음을 확인할 수 있었다. 에폭시복합체의 성형시 충진제로 인한 유동성의 변화를 측정한 결과, 유동성이 향상됨을 확인하였다. 이상의 결과를 바탕으로 입도분포 개선 및 구형화를 통한 충진제 개질이 에폭시복합체 성능개선을 위한 매우 유용한 방법임을 확인하였다.