• Title/Summary/Keyword: filler size

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Effects of the Size and Distribution of Preflocculated GCC on the Physical Properties of Paper

  • Lee, Kyong-Ho;Lee, Hak-Lae;Youn, Hye-Jung
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.06a
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    • pp.85-90
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    • 2006
  • Increasing the filler content of sheet improves the optical properties and printability of paper and provides an opportunity for saving production cost through fiber replacement with relatively low-priced filler. But increasing the filler content tends to decrease the strength of paper and filler retention. It also tends to deteriorate drainage on the paper machine. To overcome these problems, preflocculation technology of fillers may be employed. Many research efforts have been made on the properties of preflocculated filler, namely prefloc, whose size and size distribution were influenced by polymer type and shear level. But there is much to be investigated about the effect of the prefloc characteristics on the physical properties of paper. To evaluate the effect cationic polymers on the size and size distribution of preflocculated GCC and their shear stability, cationic PAM and cationic starch were used. The influence of the preflocculation on filler retention and its surface distribution, and the changes of physical and optical properties of handsheets affected by the characteristics of preflocs were examined. Filler distribution on sheet surface was also analyzed by EPMA. Results showed that cationic PAM formed large preflocs at low dosage. Cationic starch was required to add 15 times as much as cationic PAM to obtain the preflocs with similar size. But preflocs formed with cationic starch was superior in shear stability to those formed with cationic PAM. Filler preflocculation technology could provide an opportunity of increasing filler content significantly without loss in tensile strength. And increased filler contents could compensate brightness loss which often accompanies filler preflocculation. When excessively large preflocs were used, however, brightness loss rather than the improvement in tensile strength was predominant. Therefore it is of great importance to produce preflocs with proper size and shear stability for maximizing the improvement of physical properties of papers.

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Moisture Absorption Properties of Liquid Type Epoxy Encapsulant with Nano-size Silica for Semiconductor Packaging Materials (나노크기 실리카를 사용한 반도체용 액상 에폭시 수지 성형재료의 흡습성질)

  • Kim, Whan-Gun
    • Journal of the Semiconductor & Display Technology
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    • v.9 no.2
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    • pp.33-39
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    • 2010
  • The moisture absorption properties such as diffusion coefficient and moisture content ratio of liquid type epoxy resin systems with the filler were investigated. Bisphenol A type and Bisphenol F type epoxy resin, Kayahard MCD as hardener and 2-methylimidazole as catalyst were used in these epoxy resin systems. The nano-sized spherical type fused silica as filler were used in order to study the moisture absorption properties of these liquid type epoxy encapsulant according to the change of filler size. The temperature of glass transition (Tg) of these epoxy resin systems was measured using Dynamic Scanning Calorimeter (DSC), and the moisture absorption properties of these epoxy resin systems according to the change of time were observed at $85^{\circ}C$ and 85% relative humidity condition using a thermo-hygrostat. The diffusion coefficients in these systems were calculated in terms of modified Crank equation based on Ficks' law. An increase of Tg and diffusion coefficient with filler size in these systems can be observed, which are attributed to the increase of free volume with Tg. The change of maximum moisture absorption ratio according to the filler size and filler content cannot be observed; however, the diffusion coefficients of these systems decreased with filler content. The diffusion via free volume is dominant in the epoxy resin systems with low nano-sized filler content; however, the diffusion with the interaction of absorption according the increase of the filler surface area is dominant in the liquid type epoxy encapsulant with high nano-sized filler content.

Strength and Heat Deflection Temperature of Resin Compounds Prepared Using Different Size and Content of Ground Calcium Carbonate (중질 탄산칼슘의 입자 크기와 첨가량 변화에 따라 제조된 수지 조성물의 강도 및 열변형온도)

  • Lee, Yoonjoo;Heo, Seck;Kim, Younghee;Kim, Soo-Ryong;Kwon, Woo-Teck
    • Korean Journal of Materials Research
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    • v.26 no.7
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    • pp.359-362
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    • 2016
  • Mineral filler is used for resin compounds, because it increases the stiffness and thermal stability of a resin compound, and it also cuts down the cost. Calcium carbonate, silica, magnesium oxide, and others are used as filler materials in general, and the type of filler material, the size, and content can affect the physical properties of compounds. Those factors also influence the viscosity of resin mixtures and the workability, and should be adjusted by changing the contents of the filler, which depends on the size. In this study, five kinds of ground calcium carbonate, which were different in size, were used to produce polyester compounds ; the physical properties were compared with the filler size and contents. The mechanical properties were measured by bending strength and tensile strength, and the heat deflection temperature was obtained for thermal stability.

Effect of Mixing Shear on Flocculation of Anionic PAM and Cationic Starch Adsorbed PCC and Its Effect on Paper Properties (교반 속도가 음이온성 PAM과 양이온성 전분으로 도포된 경질탄산칼슘의 응집과 종이 물성에 미치는 영향)

  • Choi, Do-Chim;Won, Jong Myoung;Cho, Byoung-Uk
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.2
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    • pp.53-60
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    • 2015
  • The effects of stirring speed during filler modification by dual polymers on flocculation and reflocculation of PCC (precipitated calcium carbonate) particles and its effect on handsheet properties were elucidated. PCC surface was modified by adsorbing A-PAM (anionic polyacrylamide) and C-starch (cationic starch) in series at various stirring speeds. It was found that increasing stirring speed during filler modification decreased the initial floc size of PCC. Continuous stirring with the same speed for filler modification resulted in the decrease of a floc size, eventually reached a steady state. The variations in a floc size was influenced by the stirring speed during filler modification: the lower the stirring speed during filler modification, the larger the floc size variations. Conclusively, the stability of PCC floc could be improved by increasing the stirring speed. In addition, the stirring speed influenced the handsheet properties. The smaller the PCC floc, the lower the strength of handseet. However, too much larger floc size also deteriorated paper strength. There exists an optimum floc size in term of paper strength which shall be controlled by stirring speed during filler modification.

Preflocculation of GCC with Cationic PAM and Cationic Starch and the Influence of Their Dosage and Shear Rate on Prefloc Size (양이온성 PAM과 양성전분에 의한 GCC의 선응집과 이들의 투입량과 전단속도가 선응집체의 크기에 미치는 영향)

  • Lee, Kyong-Ho;Lee, Hak-Lae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.38 no.4 s.117
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    • pp.1-9
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    • 2006
  • Increasing the filler content of sheet provides an opportunity for saving production cost through fiber replacement with relatively low-priced filler. But increasing the filler content tends to decrease the strength of paper and filler retention. To overcome these problems, preflocculation technology of fillers has been suggested. To evaluate the effect cationic polymers on the size and size distribution of preflocculated GCC and their shear stability, cationic PAM and cationic starch were used. Results showed that cationic PAM formed large prefloc at low dosage. It was required to add 15 times as high as cationic starch to cationic PAM to obtain the same size prefloc. But preflocs formed with cationic starch was superior in shear stability to those formed with cationic PAM. With the increase of shear rate the size of preflocs decreased. Greater amount of small preflocs or un-flocculated fillers was observed when the dosage of polymers was low and this ended up low ash retention in handsheets.

Mechanical Properties of Bulk Graphite using Artificial Graphite Scrap as a Function of Particle Size (입자 크기별 가공부산물로 제조된 벌크흑연의 기계적 성질)

  • Lee, Sang Hye;Lee, Sang Min;Jang, Won Pyo;Roh, Jae Seung
    • Journal of Powder Materials
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    • v.28 no.1
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    • pp.13-19
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    • 2021
  • Bulk graphite is manufactured using graphite scrap as the filler and phenolic resin as the binder. Graphite scrap, which is the by-product of processing the final graphite product, is pulverized and sieved by particle size. The relationship between the density and porosity is analyzed by measuring the mechanical properties of bulk graphite. The filler materials are sieved into mean particle sizes of 10.62, 23.38, 54.09, 84.29, and 126.64 ㎛. The bulk graphite density using the filler powder with a particle size of 54.09 ㎛ is 1.38 g/㎤, which is the highest value in this study. The compressive strength tends to increase as the bulk graphite density increases. The highest compressive strength of 43.14 MPa is achieved with the 54.09 ㎛ powder. The highest flexural strength of 23.08 MPa is achieved using the 10.62 ㎛ powder, having the smallest average particle size. The compressive strength is affected by the density of bulk graphite, and the flexural strength is affected by the filler particle size of bulk graphite.

Influence of the Filler's Particle Size on the Mechanical Properties of Ultra High Performance Concrete(UHPC) (충전재의 입경 크기가 초고성능 콘크리트의 역학적 특성에 미치는 영향)

  • Kang, Su Tae;Park, Jung Jun;Ryu, Gum Sung;Kim, Sung Wook
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.4A
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    • pp.573-580
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    • 2008
  • In this paper, we estimated the effect of the siliceous filler's particle size on the performance of Ultra High Performance Concrete (UHPC). Filler's particle diameters considered in this paper were about 2, 4, 8, 14, $26{\mu}m$ and the performance was evaluated by testing fluidity in fresh concrete, compressive strength, ultimate strain, elastic modulus and flexural strength in hardened concrete. We also carried out XRD and MIP tests to analyze the relationship between the mechanical properties and microstructure. Test results showed that the smaller filler's particle size improves flowability and strength properties. MIP results revealed that the smaller size of filler decreased the porosity and thus increased the strength of UHPC. From XRD analysis, we could find out there were little influence of filler's particle size on chemical reactivity in UHPC.

Effect of Particle Shape and Size of Calcium Carbonate on Physical Properties of Paper (탄성칼슘에 성상이 종이물성에 미치는 영향)

  • 한영림;서영범
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.29 no.1
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    • pp.7-12
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    • 1997
  • This study was intended to investigate the proper shape and size of calcium carbonate for the improvement of paper properties and its end use performance. We loaded calcium carbonate of various shapes and size in the handsheet and measured their physical and optical properties. Results obtained from the study are summarized as follows : 1. Due to different particle shapes and sizes, precipitated calcium carbonate (PCC) contributed greater to bulk improvement than ground calcium carbonate (GCC). Scalenohedral form of PCC produced the bulkiest sheet, GCC made the sheet bulkier as average particle size increases. 2. Tensile strength increased as average particle size was increasing. GCC kept tensile strength more effectively than PCC. The effect of particle size on tensile strength was much more pronounced as filler addition level was increasing. 3. Over the average particle size of 6.99$\mu$m, GCC gave much higher burst strength and internal bond than PCC did. In the filler levels of 20% and 30%, GCC by using bigger size fillers showed 50~100% improvement in some cases than PCC at the same filler content. 4. Tear strength increased as average particle size was increasing. At the filler level of 30%, PCC decreased tear greatly. 5. Over the average particle size of 13.56$\mu$m, GCC kept bending stiffness greater than PCC. Due to its shape, Scalenohedral form of PCC showed higher stiffness than others at the same particle size. 6. Cubic and acicular form of PCC improved light scattering coefficient very effectively. Light scattering coefficient of GCC decreased as average particle size increased. 7. Both of particle shape and size of filler were important factor in developing optical properties and bending stiffness. Particle size was the only important factor in developing other strength properties

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Development of Hybrid Calcium Carbonate for High Loading Paper (II) - Comparison with GCC - (고충전지 제조를 위한 하이브리드 탄산칼슘 충전제의 개발 (II) - 중질탄산칼슘과 비교 -)

  • Jung, Jae Kwon;Seo, Yung Bum
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.4
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    • pp.76-80
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    • 2015
  • In filler loaded paper, the size of the filler affects its strength, optical and surface properties. As the size of the filler increases, tensile strength and bulk usually increases, opacity decreases, and smoothness becomes worse. Pre-flocculation of GCC (grounded calcium carbonate) makes large diameter flocs at aqueous medium that consists of multiple GCC particles, but they collapse to 2-dimensional shape in dried paper and makes low bulk paper. The hybrid calcium carbonate (HCC) that was made by in-situ $CaCO_3$ formation between GCC in aqueous medium made high bulk paper without harming tensile strength, bulk, opacity, and smoothness. The GCC that has equivalent size as HCC failed to make high opacity and smoothness as much as HCC.

Performance Improvement of Epoxy Resin System by the Filler Reformation (충진제 개질을 통한 에폭시복합체의 성능개선)

  • Yi, Dong-Young
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.24 no.1
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    • pp.130-135
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    • 2010
  • In this study, the performance improvement of epoxy resin system had been tried by the improvement of particle size distribution and globularization of filler using polymerization method. From the results of particle size distribution measurement, the polydispersity value of reformed filler was 1.04 and that of silica flour before reformation was 2.6, it could be confirmed that the particle size uniformity of reformed filler had been improved greatly and the shape of particle was globular. Compatibility between monomer and silica was improved remarkably with the silanization pretreatment of silica flour. From the results of degree of crosslinking test, it could be confirmed that the binding structure of reformed filler was 3-dimensional net structure. And it could be also confirmed that the fluidness was improved at the casting of epoxy resin with reformed filler. From the above results, it could be concluded that the reformation of filler with the improvement of particle size distribution and globularization was very successful method to improve the performance of cast epoxy resin system.