• Title/Summary/Keyword: filled rubber

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Low Molecular Weight SBR Effect on Properties of Silica-Filled SBR Compounds (저분자량 SBR이 실리카로 보강된 SBR 배합물의 특성에 미치는 영향)

  • Park, Byung-Ho;Hong, Seong-Uk;Choi, Sung-Seen
    • Elastomers and Composites
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    • v.38 no.1
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    • pp.65-71
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    • 2003
  • Influence of low molecular weight styrene-butadiene rubber (liquid SBR) on properties of a silica-filled styrene-butadiene rubber (SBR) compounds was studied. Viscosity of the silica-filled SBR compound decreased by adding the liquid SBR. The crosslink density decreased and the cure rate became slower as the liquid SBR content increased. The modulus and tensile strength decreased while the elongation at break became longer by increasing the liquid SBR content. The abrasion losses were nearly the same irrespective of the liquid SBR content. This might be due to the improvement of silica dispersion by adding the liquid SBR. Considering the experimental results, it was believed that addition of small amount of the liquid SBR (less than 5 phr) was desirable to improve properties of silica-filled SBR compounds.

Effect of Surfactant on the Physical Properties and Crosslink Density of Silica Filled ESBR Compounds and Carbon Black Filled Compounds

  • Hwang, Kiwon;Kim, Woong;Ahn, Byungkyu;Mun, Hyunsung;Yu, Eunho;Kim, Donghyuk;Ryu, Gyeongchan;Kim, Wonho
    • Elastomers and Composites
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    • v.53 no.2
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    • pp.39-47
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    • 2018
  • Styrene-butadiene rubber (SBR) is widely used in tire treads due to its excellent abrasion resistance, braking performance, and reasonable cost. Depending on the polymerization method, SBR is classified into solution-polymerized SBR (SSBR) and emulsion-polymerized SBR (ESBR). ESBR is less expensive and environmentally friendlier than SSBR because it uses water as a solvent. A higher molecular weight is also easier to obtain in ESBR, which has advantages in mechanical properties and tire performance. In ESBR polymerization, a surfactant is added to create an emulsion system with a hydrophobic monomer in the water phase. However, some amount of surfactant remains in the ESBR during coagulation, making the polymer chains in micelles clump together. As a result, it is well-known that residual surfactant adversely affects the physical properties of silica-filled ESBR compounds. However, researches about the effect of residual surfactant on the physical properties of ESBR are lacking. Therefore, in this study we compared the effects of remaining surfactant in ESBR on the mechanical properties of silica-filled and carbon black-filled compounds. The crosslinking density and filler-rubber interaction are also analyzed by using the Flory-Rehner theory and Kraus equation. In addition, the effects of surfactant on the mechanical properties and crosslinking density are compared with the effects of TDAE oil (a conventional processing aid).

Damping Characteristic of Silicone Rubber-Filled Honeycomb Sandwich Composite (Silicone Rubber-Filled 허니콤 샌드위치 복합재료의 댐핑 특성)

  • Joe Chee-Ryong;Hao Huang;Kim Dong-Uk
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.290-293
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    • 2004
  • In this paper a new sandwich composite is developed by injection silicone rubber into the honeycomb core. This composite material is designed to have a improved damping performance. For verification damping tests were conducted to the specimens with different stacked USNl25 carbon/epoxy prepreg laminate facesheets, $[0/90]_{4s},\;[0/45-45/90]_{2s},\;[45/-45]_{4s}$. Frequency response, displacement response and damping ratio were checked and compared for the both groups of specimens, with and without rubber fillings. The experimental results provided a good agreement with our original material design concept.

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Influence of Loading Procedure of Liquid Butadiene Rubber on Properties of Silica-filled Tire Tread Compounds

  • Jinwoo Seo;Woong Kim;Seongguk Bae;Jungsoo Kim
    • Elastomers and Composites
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    • v.57 no.4
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    • pp.129-137
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    • 2022
  • Low molecular weight liquid butadiene rubber (LqBR) is a processing aid that can resolve the migration problem of tire tread compounds. Various studies are being conducted to replace the petroleum-based processing oil with LqBR. However, the effect of the loading time of LqBR in the compounding process on silica dispersion and vulcanizate properties is not well known. In this study, we analyzed silica dispersion, vulcanizate properties, and viscoelastic properties of silica-filled tire tread compound according to the processing aid type (TDAE oil, non-functional LqBR) and, silane terminated LqBR) and input timing. In the non-functional LqBR compounds, the 'with TESPT' mixing procedure showed excellent dynamic viscoelastic properties while silane-terminated LqBR compounds showed that the 'after TESPT' mixing procedure was good for 300% modulus and abrasion resistance.

Overview of Hydrolysis : A Review Part II- Hydrolysis Application

  • Kim, Kwang-Jea
    • Elastomers and Composites
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    • v.55 no.2
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    • pp.137-146
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    • 2020
  • Part 1 provides a theoretical introduction of the hydrolysis mechanism, while Part 2 introduces other types of reaction mechanisms after hydrolysis in elastomer and PA66 composites. We reviewed the condensation reaction, which occurs after hydrolysis in bi-functional alkoxy silane (TESPD & TESPT), and investigated its effects on the mechanical properties of the composites. We also reviewed activators such as zinc soap, which enhances the mechanical properties of silica-silane-filled elastomer composites. The interaction parameter of silica-silane-filled elastomer composites [αC (alpha C)] were also discussed. The effects of hydrolysis on the mechanical property changes in plastic composites were compared and reviewed.

Elastic Response of Filled and Unfilled Green Rubbers (충전 및 미충전 미가교 고무의 탄성반응)

  • Lee, K.Y.;Shin, S.;Chung, K.H.;Yoon, T.H.;Kaang, S.
    • Elastomers and Composites
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    • v.38 no.3
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    • pp.273-280
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    • 2003
  • Elastic responses on both pure natural rubber melts with different molecular weights and the rubber compounds mixed with various types of carbon blacks were investigated in this study. Furthermore, the degree of bound rubber was measured for various carbon blacks with different sizes and structures in order to study the interaction between the rubber and carbon blacks, and to study the correlation between the interaction and the elastic responses. As a loading amount of carbon black increased, the degree of bound rubber became higher, particularly far carbon-black particles with smaller sizes and higher structures. The elastic responses of the rubber melt filled with carbon black remarkably improved, as compared with those of unfilled rubber melt, specially in carbon black showing higher contents of bound rubber. Stress relaxation was more delayed and recovery behavior became more elastic, as the molecular weight of the rubber melt increased and the size of carbon-black particles was decreased. Permanent set became higher, as the molecular weight of the rubber melts decreased and the size of carbon-black particles increased.

Filler-Polymer Interactions in Filled Styrene-Butadiene Rubber Compounds

  • Park, Sung-Seen
    • Macromolecular Research
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    • v.9 no.1
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    • pp.45-50
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    • 2001
  • Formation of bound rubber depends on the filler-polymer interactions including physical adsorption, chemisorption, and mechanical interaction. Bound rubbers consist of tightly and loosely bound ones. Styrene-butadiene rubber (SBR) is composed of styrene, 1,2-, cis-1,4-, and trans-1,4-units. Filler-polymer interactions of each components of SBR with fillers, carbon black and silica, were studied by analysis of microstructure of the bound rubber. Filler-polymer interaction of the 1,2-unit with the fillers was found to be stronger than those of the other components and this phenomenon was shown more clearly in the tightly bound rubber.

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AN EXPERIMENTAL STUDY OF GUIDED BONE REGENERATION OF BONE DEFECTS IN RABBIT USING RUBBER DAM (가토에서 러버댐을 이용한 골결손부의 골조직 유도 재생술에 관한 실험적 연구)

  • Jang, Chang-Dug;Whang, Hie-Seong;Shin, Sang-Hun
    • Maxillofacial Plastic and Reconstructive Surgery
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    • v.21 no.2
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    • pp.110-119
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    • 1999
  • The principle of guided tissue regeneration (GTR), as applied to bone healing, is based on the prevention of connective tissue from entering the bony defect during the healing phase. This allows the slower bone producing cells to migrate into and reproduce bone within the defect. The principle of guided tissue regeneration has demonstrated a level of success in regenerating bone defect. Several types of membrane barrier, each one with distinct properties, have been utilized to apply this principle in bone regeneration. The purpose of this study is to introduce and discuss the attributes of rubber dam as a barrier membrane and evaluate whether improved bone regeneration can be achieved by GTR using rubber dam. In the 15 New Zealand white rabbits, full-thickness bone defects on three sites of each rabbit calvaria were made. Non membrane group served as a control and experimental group 1 was covered with rubber dam and group 2 covered with Gore-Tex$^{TM}$ membrane. Macroscopic, radiographic, microscopic examinations were made serially on 1, 2, 3, 6, 12 weeks after operation. The results were as follows: 1. Macroscopically, the control site was collapsed and filled with connective tissue throughout the experimental period. But the defects of experimental groups 1 and 2 were filled with bone-like mass and showed the hard consistency on palpation. 2. Radiographically, the early new bone formation appeared similarly from the host bone in groups 1 and 2. 3. Microscopically, there were much connective tissue at the central part of control site but the defect of group 1 and 2 was filled with the mature bony trabeculae on the 12th week. This results suggest that rubber dam can be effectively used as a barrier membrane for guided bone regeneration.

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Effects of Silane Structure on Composite Interaction Parameter (αC)) of Silica Filled Rubber Compounds (실란 구조가 실리카 복합소재 내 구조발달 상호계수(αC)에 미치는 영향)

  • Kim, Sung Min;Kim, Kwang Jea
    • Polymer(Korea)
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    • v.38 no.4
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    • pp.411-416
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    • 2014
  • Due to the polar characteristics of silica compared to carbon black, the degree of silica dispersion, which affects the mechanical properties of rubber compounds, is an important issue. Wolff first introduced the in-rubber structure of particles (${\alpha}_F$) to express the structure development in the compounds; however, with the introduction of bifunctional silanes, his theory could not explain the 3-dimensional network structure of the compounds. Later his theory was expanded to express the composite interaction parameter (in-rubber structure of the compound) (${\alpha}_C$), which included Wolff's filler-filler interaction parameter (${\alpha}_F$), however, there was no reported experimental result proving the theory. This research first experimentally expressed the in-rubber structure of the compound ${\alpha}_C$ (= ${\alpha}_F+{\alpha}_{FP}$(filler-silane-rubber interaction parameter) + ${\alpha}_P$ (rubber-rubber interaction parameter)) upon mono- and bifunctional silane treated silica filled natural rubber (NR) compounds. Using different structure silanes, i.e. PTES, OTES, TESPD, and TESPT, the ${\alpha}_C$ value of each compound was measured and calculated. The ${\alpha}_C$ value of TESPT treated silica filled compound was 1.64, which composed of ${\alpha}_F$ (0.99), ${\alpha}_{FP}$ (0.31), and ${\alpha}_P$ (0.34).