• 제목/요약/키워드: filled rubber

검색결과 236건 처리시간 0.021초

Preparation of Silica-Filled SBR Compounds with Low Rolling Resistance by Wet Masterbatch

  • Yang, Jae-Kyoung;Park, Wonhyeong;Ryu, Changseok;Kim, Sun Jung;Kim, Doil;Seo, Gon
    • Elastomers and Composites
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    • 제55권1호
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    • pp.26-39
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    • 2020
  • The physical properties of silica-filled SBR compounds (WSBR) prepared using silica-SBR wet masterbatches (WMB) were systematically investigated to understand the effect of the surface treatment of silica on the reinforcement performance of SBR. Treatment of silica with bis(triethoxysilylpropyl)tetrasulfide (TESPT) in the liquid phase, followed by mixing with an SBR solution and recovery by water stripping, easily produced silica-SBR WMB. However, insufficient surface treatment in terms of the amount and stability of the incorporated TESPT led to considerable silica loss and inevitable TESPT elution. Pretreatment of silica in the gas phase with TESPT and another organic material that enabled the formation of organic networks among the silica particles on the surface provided hydrophobated silica, which could be used to produce silica-SBR WMB, in high yields of above 99%. The amount and type of organic material incorporated into silica greatly influenced the cure characteristics, processability, and tensile and dynamic properties of the WSBR compounds. The TESPT and organic material stably incorporated into silica increased their viscosity, while the organic networks dispersed on the silica surface were highly beneficial for reducing their rolling resistance. Excessive dosing of TESTP induced low viscosity and a high modulus. The presence of connection bonds formed by the reaction of glycidyloxy groups with amine groups on the silica surface resulted in physical entanglement of the rubber chains with the bonds in the WSBR compounds, leading to low rolling resistance without sacrificing the mechanical properties. Mixing of the hydrophobated silica with a rubber solution in the liquid phase improved the silica dispersion of WSBR compounds, as confirmed by their low Payne effect, and preservation of the low modulus enhanced the degree of entanglement.

액상 BR의 분자 크기가 실리카로 보강된 SBR 배합물의 특성에 미치는 영향 (Influence of Molecular Size of Liquid BR on Properties of Silica-Filled SBR Compounds)

  • 최성신
    • Elastomers and Composites
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    • 제36권3호
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    • pp.162-168
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    • 2001
  • 저분자량 폴리부타디엔 (액상 BR)은 실리카로 보강된 스티렌-부타디엔 고무 (SBR) 배합물에서 실리카 분간을 향상시킨다. 본 연구에서는 액상 BR의 분사량이 미치는 영향에 내하여 조사하였다. 레오 그래프에서 측정되는 최소 토크와 최내 토크는 액상 BR의 분자량이 큰 것(HLBR)을 사용했을 때가 액상 BR의 분자량이 작은 것 (LLBR)을 사용했을 때 보다 더 낮지만 델타 토크는 거의 파이가 없다. 무니 스코치 시간은 HLBR을 사용했을 때 더 빨라졌다. 모듈러스는 HLBR을 사용했을 때 더 낮았지만 인장 강도는 더 강하였다. 신율은 HLBR을 사용했을 때 더 길었다. 열노화에 대한 안정성은 LLBR을 사용한 배합물이 HLBR을 사용한 것보다 더 우수하였다.

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라텍스법에 의한 천연고무-클레이 나노 복합재료: 모폴로지와 기계적 물성 (Natural Rubber-Clay Nanocomposites by Latex Method : Morphology and Mechanical Properties)

  • 김원호;강종협;강병석;조을룡
    • Elastomers and Composites
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    • 제41권1호
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    • pp.27-39
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    • 2006
  • 본 연구에서는 컴파운딩법 (compounding method)과 라텍스법 (latex method)을 이용하여 dodecylamine으로 유기화한 MMT(DA-MMT)로 보강된 천연고무-클레이 나노 복합재료를 제조하였다. 또한 Cloisite 15A, carbon black, Na-MMT 충전 배합고무와 라텍스법 (latex method)을 이용한 DA-MMT 충전 배합고무의 가황 특성 및 기계적 물성을 비교하였다. 카본블랙을 제외한 모든 충전제의 함량은 10 phr로 고정하였다. XRD 패턴을 분석한 결과 롤밀 작업 후에 가장 많은 삽입과 박리가 이루어져 NR/DA-MMT 나노 복합재료에서는 DA-MMT의 전체 silicates layer가 $13{\sim}14$층에서 $2{\sim}3$층의 silicates의 형태로 박리된 것을 확인할 수 있었다. 하지만, 가교 과정에서의 높은 열과 압력으로 인해 일부 유기화제가 빠져나감으로써 층간 거리가 감소된 DA-MMT도 존재하였다. 이는 TEM 결과에서도 확인할 수 있었다. 가교도의 경우 NR/Cloisite 15A 컴파운드가 가장 높은 값을 나타내었다. 하지만 가황 특성에서 동일 함량의 충전제가 첨가된 고무의 가황 특성을 비교하면, NR/DA-MMT 컴파운드가 가장 높은 ODR 토크 값을 나타내었고, 또한 가장 높은 인장 강도, 모듈러스 및 인열강도를 나타냄을 확인할 수 있었다. 이러한 기계적 물성 증가는 가교도의 증가 효과보다 나노 크기로 분산된 DA-MMT의 우수한 보강 효과 때문이다. 또한 혼합 방법을 달리한 NR/DA-MMT 나노 복합재료(컴파운딩법) 대비 NR/DA-MMT 나노 복합재료(라텍스법)가 클레이의 박리정도 및 분산도의 차이로 인해 높은 모듈러스, 인장강도 및 인열강도를 나타냄을 확인할 수 있었다

무기충전제(無機充塡劑)를 변량배합(變量配合)한 천연(天然)고무 가황체(加黃體)의 온도변화(溫度變化)에 따른 보강성효과(補强性效果)의 연구(硏究) (A Study on the Reinforcing Effects of Inorganic Filler Contained NR Vulcanizates with Temperature and Loading Variation.)

  • 최재운;홍청석;전경수
    • Elastomers and Composites
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    • 제22권4호
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    • pp.293-304
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    • 1987
  • The purpose of this study is to examine the effect of rubber-filler attachments on inorganic filler contained NR vulcanizatic. The results of this study showed as follows. The reinforcing properties and damping values of the vulcanizates in the elastic region showed strong relation with the filler characteristics and temperture. The vulcanizates filled with nature-activated inorganic filler like silica had higer elastic modulus and damping values than the vulcanizates of nature-nonactivated inorganic filter. The reinforcing effects of differential filler loadings on NR raised the effects with temperature rise, but the damping values varied with the filler characteristics and temperature variations.

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파랑 및 조류력에 의한 탄섬유강 말뚝에 부착된 폐타이어의 구조거동 (Structural Behavior of Worn Tire Attached to Carbon Fiber Steel Pile by Wave and Current Forces)

  • 홍남식;이상화
    • 한국해양공학회지
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    • 제18권3호
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    • pp.13-19
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    • 2004
  • The structural behavior of a worn tire, attached to carbon fiber steel pile by current and wave forces, has been investigated through the numerical method. The finite element model has been developed, by considering that the composite material of rubber and cord is orthotropic, the rubber is isotropic, and that all the material behaves as linear elastic. The pressure distribution by wave and current, around the worn tire, has been estimated through the adjustment for the concept of flow separation. Also, the structural behavior of the worn tire has been examined, by comparing the situation wherein the space between the pile is reinforced, and tire as elastic and isotropic material, with the one left empty. Through this comparison, it is determined that the space between pile and tire has to be filled with elastic and isotropic material, in order to avoid the failure by wave and current action.

연마법이 치과용 복합레진의 표면 조도에 미치는 영향에 관한 실험적 연구

  • 양홍서
    • 대한치과의사협회지
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    • 제24권7호통권206호
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    • pp.633-642
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    • 1986
  • In order to evaluate the effects of various finishing devices (Sof-Lex disc, diamond point, rubber point, fussure bur) on the surface roughness or two composite resins (Restodent, Enamelite 500), 15 specimens for each composite resin were made in the mold. Composite resin was prepared on the mixing pad by manufacturer's direction and filled in the mold cavity. A sheet of matrix is immediately placed on it and hold for 5 minutes to polymerize the resin. Surface finish was done after 10 minutes from the start of mixing. Scanning electron microscopy and surface profilometer were used to evaluate the surface roughness, porositites and striations of dental composite resins. The following results were observed; 1. The best finished surface was formed by celluloid matrix band. 2. Rubber point was excellent polishing device for Restodent. 3. Sof-Lex disc was the device of choice for polishing Enamelite 500. 4. Different polishing methods were effective for different composite resins. 5. SEMs of variously finished surfaces supported the profilometer measurements.

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양기능성실란(TESPD)이 실리카함유 복합소재에 미치는 영향 (Bifunctional Silane (TESPD) Effects on Silica Containing Elastomer Compound Part I: Natural Rubber (NR))

  • 김광제
    • Elastomers and Composites
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    • 제44권2호
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    • pp.134-142
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    • 2009
  • 양기능성실란(TESPD)이 실리카가 함유된 NR복합소재에 첨가되었을시 그에따른 가교특성, 가공정도, 물리적 특성들에 미치는 영향을 조사하였다. TESPD를 첨가한 NR복합소재는 TESPD가 실리카표면과 고무의표면을 화학적으로 결합하여 3차원적인 구조를 형성함으로해서 가교도가 증가하였고, 이에따라 기계적강도가 증가하였다. 이 복합소재는 또한 TESPD를 첨가하지않은 소재와 비교했을시 가공성이 증가하는것을 보여주었다.

Computational modelling for description of rubber-like materials with permanent deformation under cyclic loading

  • Guo, Z.Q.;Sluys, L.J.
    • Interaction and multiscale mechanics
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    • 제1권3호
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    • pp.317-328
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    • 2008
  • When carbon-filled rubber specimens are subjected to cyclic loading, they do not return to their initial state after loading and subsequent unloading, but exhibit a residual strain or permanent deformation. We propose a specific form of the pseudo-elastic energy function to represent cyclic loading for incompressible, isotropic materials with stress softening and residual strain. The essence of the pseudo-elasticity theory is that material behaviour in the primary loading path is described by a common elastic strain energy function, and in unloading, reloading or secondary unloading paths by a different strain energy function. The switch between strain energy functions is controlled by the incorporation of a damage variable into the strain energy function. An extra term is added to describe the permanent deformation. The finite element implementation of the proposed model is presented in this paper. All parameters in the proposed model and elastic law can be easily estimated based on experimental data. The numerical analyses show that the results are in good agreement with experimental data.

초소형 주사 시스템의 모의 혈관 내에서의 작동 시험 (In Vitro Test of a Micro Syringe Fabricated for the Intravascular Injection)

  • 김근영;심우영;이상우;양상식;장준근;이승기
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제50권6호
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    • pp.307-313
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    • 2001
  • A micro syringe which can be attached to the end of a micro intravascular endoscope for drug injection is fabricated and its characteristic is tested. The syringe consists of a drug chamber and an actuator chamber which are separated by a silicone rubber membrane. The drug chamber is filled with liquid drug by the membrance actuation caused by the vaporization and condensation of the working liquid in the actuator chamber. The liquid drug is ejected by the electrolysis of the working liquid. The membrane deflection by each actuation method has been measured. The liquid ejection image has been captured during the electrolysis of the electrolyte. Also, the successful operation of the micro syringe under the normal blood pressure was verified.

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Novel Smart Polymeric Composites for Thermistors and Electromagnetic Wave Shielding Effectiveness from TiC Loaded Styrene-Butadiene Rubber

  • Sung, Yong-Kiel;Farid EI-Tantawy
    • Macromolecular Research
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    • 제10권6호
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    • pp.345-358
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    • 2002
  • The electrical conductivity during vulcanization process was measured as a function of time for the system of TiC loaded styrene-butadiene rubber (SBR) composites. The phenomenon of negative and positive temperature coefficients of conductivity and its conduction mechanism were also studied for the SBR polymeric composites. The current-voltage characteristics of the polymeric composites were non-linear in high voltage and showed a switching effect. The effects of temperature on the thermal conductivity and effective dielectric constant were measured. The measured parameters were found to be dependent on TiC concentration. The electromagnetic wave shielding (EMS) of the SBR-TiC polymeric composite was also examined. The SBR filled with TiC could be expected to be promising novel smart polymeric composites for self-electrical heating, temperature sensor, time delay switching, and electro-magnetic wave shielding effectiveness.