• Title/Summary/Keyword: field inspection

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Optimal algorithm of FOV for solder joint inspection using neural network (신경회로망을 이용한 납땜 검사 FOV의 최적화 알고리즘)

  • 오제휘;차영엽
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1549-1552
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    • 1997
  • In this paper, a optimal algorithm that can produce the FOV is proposed in terms of using the Kohonen's Self-Organizing Map(KSOM). A FOV, that stands for "Field Of View", means maximum area where a camera could be wholly seen and influences the total time of inspection of vision system. Therefore, we draw algorithm with a KSOM which aims to map an input space of N-dimensions into a one-or two-dimensional lattice of output layer neurons in order to optimize the number and location of FOV, instead of former sequentila method. Then, we show demonstratin through computer simulation using the real PCB data. PCB data.

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Bare Glass Inspection System using Line Scan Camera

  • Baek, Gyeoung-Hun;Cho, Seog-Bin;Jung, Sung-Yoon;Baek, Kwang-Ryul
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1565-1567
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    • 2004
  • Various defects are found in FPD (Flat Panel Display) manufacturing process. So detecting these defects early and reprocessing them is an important factor that reduces the cost of production. In this paper, the bare glass inspection system for the FPD which is the early process inspection system in the FPD manufacturing process is designed and implemented using the high performance and accuracy CCD line scan camera. For the preprocessing of the high speed line image data, the Image Processing Part (IPP) is designed and implemented using high performance DSP (Digital signal Processor), FIFO (First in First out), FPGA (Field Programmable Gate Array) and the Data Management and System Control part are implemented using ARM (Advanced RISC Machine) processor to control many IPP and cameras and to provide remote users with processed data. For evaluating implemented system, experiment environment which has an area camera for reviewing and moving shelf is made.

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Vibration Control of Working Booms on Articulated Bridge Inspection Robots (교량검사 굴절로봇 작업붐의 진동제어)

  • Hwang, In-Ho;Lee, Hu-Seok;Park, Young-Hwan;Lee, Jong-Seh
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2008.04a
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    • pp.178-183
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    • 2008
  • A robot crane truck is being developed by the Bridge Inspection Robot Development Interface(BRIDI) for an automated and/or teleoperated bridge inspection. At the end of the telescoping boom allows the operator to scan the bridge structure under the deck trough the camera. Boom vibration induced by wind and deck movement can cause serious problems in this scanning system. This paper presents a control system to mitigate such vibration of the robot boom In the proposed control system an actuator is installed at the end of the working boom. This control system is studied using a mathematical model analysis with LQ control algorithm and a scaled model test in the laboratory. The study indicates that the proposed system is efficient for the vibration control of the robot booms, thereby demonstrating its immediate applicability in the field.

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A Welding Inspection of Small-sized Metalized Film Capacitor with Large Capacity (소형.대용량 Metalized Film Capacitor의 용접 오차 검출 개발)

  • Jeong, Won-Young;Oh, Choon-Suk;Ryu, Young-Kee;Lim, Jong-Seul;Lee, Seo-Young
    • Proceedings of the KIEE Conference
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    • 2004.11c
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    • pp.135-137
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    • 2004
  • In this study we'll deal with the small-sized metalized film capacitors with large capacity which head have $5mm{\times}5mm{\times}2.5mm$ dimension. The lead wire is used to weld at both sides of capacitors. At that time the position gap between the welding machine and lead wire supplier would cause the welding error. Also, during the tapping processing of metalized film capacitors, the interval error among the capacitors, the length error of lead frame attached at the capacitors, and the straightness distortion of the lead frame could happen. As mentioned, four kinds of error parameters will be measured and analyzed by using the automatic visual inspection system that is implemented with CCD camera, optical parts, background lighting, and image processing algorithms. Finally we are able to achieve success rate above 99% to detect the welding faults of capacitors in the field test.

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Development of an Array of EMAT for a Long-Range Inspection of a Pipe Using a Torsional Guided Wave

  • Cheong, Yong-Moo;Jung, Hyun-Kyu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.3
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    • pp.239-245
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    • 2007
  • A torsional guided wave mode in a tubular structure has many advantages in obtaining a higher sensitivity and lower attenuation for a defect, because it shows no dispersion characteristics and no radial displacement for a tubular structure. Many attempts have been made to excite and receive torsional guided waves by conventional piezoelectric transducers, but only a few examples are used during a practical field inspection. In this study, an array of electromagnetic acoustic transducers (EMATs) were for an excitation and reception of the torsional guided waves in a pipe was designed and fabricated. The signal patterns were analyzed based on various beam path length. The feasibility of detecting the defects was investigated through a series of experiments with artificial notches on a pipe.

Development of Precision Vision Inspection System for Micro Optical Parts using a New Optical Probe Implemented to have Multiple Fields of Views (다중광학창을 가진 광학소자 자동 검사 시스템 개발)

  • 이일환;이기수;박희재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.105-109
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    • 2001
  • The micro optical parts such as ferrules are required to be manufactured within very small tolerances, as the slight deviation of the tolerance would give very large amount of loss in communication efficiency. For efficient optical communication, outer diameter, fiber diameter, fiber separation and eccentricity are significant parameters to be inspected., Thus we developed an automatic inspection system to evaluate shape parameters of the optical fiber connectors(ferrule) upto submicron accuracy using machine vision. new optical probe of multi fields of views has been developed and the image processing and data analysis algorithms have been complemented in real time basis. The developed system is successfully used in the practical ferrule manufacturing industry, and about 0.1$\mu\textrm{m}$ accuracy can be obtained with very fast inspection time.

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Development of Robot Mechanism for Cleaning and Inspection of Live Line Insulator (송전선로 활선 애자 청소 및 점검용 로봇 기구부의 개발)

  • Park, Joon-Young;Cho, Byung-Hak;Byun, Seung-Hyun
    • Proceedings of the KIEE Conference
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    • 2005.10b
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    • pp.421-423
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    • 2005
  • Power transmission lines have been playing a key role as the mainstay of national industry. When a power failure occurs, it can have severe effects on national security as well as national industry and economy. In this paper, we consider an insulator failure, which is one of the main causes of such a power failure. In spite of its importance, however, a shortage of manpower in the insulator maintenance field is getting more serious due to working environments with a high voltage and a high place. For this reason, a new active maintenance technique using a robot system is required to prevent such an insulator failure. In this paper, a new robot mechanism for insulator cleaning and inspection was developed. We confirmed its effectiveness through experiments.

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A Study on Development and Implementation of Risk Based Inspection Software to a Petrochemical Plant (RBI 소프트웨어 개발 및 국내 석유화학 플랜트에의 적용사례)

  • Shim, Sang-Hoon;Han, Sang-In;Yoon, Kee-Bong
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.598-603
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    • 2003
  • During the last ten years, the need has been increased for reducing maintenance cost for aged equipments and ensuring safety, efficiency and profitability of petrochemical and refinery plants. RBI (Risk Based Inspection) methodology is one of the most promising technologies satisfying the need in the field of integrity management. In this study, a user-friendly software, realRBI for RBI based on the API 581 code was developed and a quantitative analysis was performed for over 500 equipments in a domestic plant whose operating time reaches about 13 years. Current risks for each equipment parts were evaluated and risk based prioritization were determined as a conclusion.

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Use of the Mass-Spying Lattice Model for Simulation of Ultrasonic Waves in Austenitic Welds

  • Baek, Eun-Sol;Yim, Hyun-June
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.1
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    • pp.30-39
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    • 2006
  • Feasibility is studied for an application of the mass-spring lattice model (MSLM), a numerical model previously developed for unidirectional composites, to the numerical simulation of ultrasonic inspection of austenitic welds modeled as transversely isotropic. Fundamental wave processes, such as propagation, reflection, refraction, and diffraction of ultrasonic waves in such an inspection are simulated using the MSLM. All numerical results show excellent agreement with the analytical results. Further, a simplified model of austenitic weld inspection has been successfully simulated using the MSLM. In conclusion, a great potential of the MSLM in numerically simulating ultrasonic inspections of austenitic welds has been manifested in this work, though significant further efforts will be required to develop a model with field practicality.

Development of a field-applicable Neural Network classifier for the classification of surface defects of cold rolled steel strips (냉연강판의 표면결함 분류를 위한 현장 적용용 신경망 분류기 개발)

  • Moon C.I.;Choi S.H.;Joo W.J.;Kim G.B.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.61-62
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    • 2006
  • A new neural network classifier is proposed for the automatic real-time surface inspection of high-speed cold steel strips having 11 different types of defects. 46 geometrical and gray-level features are extracted for the defect classification. 3241 samples of Posco's Kwangyang steel factory are used for training and testing the neural network classifier. The developed classifier produces plausible 15% error rate which is much better than 20-30% error rate of human vision inspection adopted in most of domestic steel factories.

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