• Title/Summary/Keyword: fiber twisting

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A Determination of Design Parameters for Application of Composite Coil Spring in a Passenger Vehicle (승용차 복합재 코일스프링 개발을 위한 설계변수들의 결정)

  • Oh, Sung-Ha;Choi, Bok-Lok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.1
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    • pp.77-83
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    • 2013
  • This paper presents the feasibility on the application of composite coil spring, which has great interest in the automobile industry. In order to obtain much lighter weight of the composite spring, it will be necessary to optimize the design variables such as fiber angles and diameter of coil, etc. First of all, mechanical properties were measured to consider the effects of FVR and ply angles for carbon fiber composite material. And the shear modulus with respect to ply angles were derived based on twisting angles calculated by torsional beam model. Next we determined the design parameters of composite coil spring, which has equivalent spring rate to the steel coil spring. In order to assess the proposed method, finite element model of the composite spring was developed and analysed to obtain the spring constant. The results showed that static spring rate of the composite spring was in a good agreement with that of steel spring.

Application of Laser Slit Beam to Characterize Yarn Irregularity

  • You Huh;Kim, Jong S.;Do W. Kwack;M.W. Suh
    • Proceedings of the Korean Fiber Society Conference
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    • 2003.10a
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    • pp.77-78
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    • 2003
  • The surface evenness and texture of textile products are closely related with the irregularity of yarn thickness which has an important role to influence the quality and the process efficiency. For measuring yam thickness the capacitive method is known to dominate the market, delivering results that are in a close relation with the mechanical properties of yarn, while the optical method offers information that seems related rather with the apparent quality of yarn. If a thin light beam is applied for the optoelectrical measurement, it is very possible that this method can provide us with important information which is not obtainable from the capacitive type measurement. This paper reports the results of a study about the yarn thickness and its variation on the basis of a new measurement system using a laser slit beam. Analysis of the new system confirms that we can extract new information on the yarn irregularity ranging into much short wavelengths. Even the visual shade created by the yam doubling and twisting can be measured and represented well. Depending on the yam types, the thickness measurements show their own characteristics.

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Data Base of shrinkage according to weaving Condition of PET fabric(1) (폴리에스테르 직물의 제직조건에 따른 수축률 기반기술에 관한 연구(1))

  • Park, Seong-U;Jang, Bong-Sik;Hwang, Jong-Ho;Gu, Gang;Kim, Seung-Jin;Min, Mun-Hong;Choe, Hyeon-Seok;Yu, Si-Yeol
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2008.04a
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    • pp.43-45
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    • 2008
  • Fabrics shrinkage are affected by weaving conditions and are very difficult to be estimated when the amount of fiber consumption and production are calculated. Therefore, we need to standardize fabric shrinkage according to various weaving conditions. To develop the new textile products, we collected and analysed data of fabric shrinkage with the weaving conditions including twisting and covering process and denier of yarns used.

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Deployment Behaviors of CFRP Reflector under Zero-gravity Environment

  • Chae, Seungho;Oh, Young-Eun;Lee, Soo-Yong;Roh, Jin-Ho
    • International Journal of Aerospace System Engineering
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    • v.7 no.1
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    • pp.1-6
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    • 2020
  • A deployment mechanism is designed to stow into a small volume efficiently. The panels are fabricated by carbon fiber reinforced plastics (CFRPs). The parameters for the deployment are determined by considering the number of panels, the folding/twisting angles, and the driving force for a deployment device. In addition, a surface accuracy of the manufactured reflector is measured through a photogrammetry methodology. The deployment behavior of CFRP reflector is observed by using the zero-gravity device which compensates the gravity effect during the deployment. The zero-gravity device is constructed wire, motor, controller and loadcell. During the deployment of the reflector panel, the wire and motor compensate for its weight by the feedback process of the controller. Tests result show that a zero-gravity device compensates for the weight of the panel during the deployment of the CFRP reflector.

Structural and Aerodynamic Characteristics of A Flapping Wing with Changeable Camber Using A Smart Material (스마트 재료를 이용한 캠버 변화가 가능한 플래핑 날개 구조 및 공력 특성)

  • Kim, Dae-Kwan;Kim, Hong-Il;Kwon, Ki-Jung;Han, Jae-Hung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.5
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    • pp.390-396
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    • 2007
  • In the present study, we have developed a flapping wing using a smart material to mimic the nature's flyers, birds. The wing consists of composite frames, a flexible PVC film and a surface actuator, and the main wing motions are flapping, twisting and camber motions. To change the camber, a Macro-Fiber Composite(MFC) is used as the surface actuator, and it's structural response is analyzed by the use of piezoelectric-thermal analogy. To measure the lift and thrust simultaneously, a test stand consisting of two load cells is manufactured. Some aerodynamic tests are performed for the wing in a subsonic wind tunnel to evaluate the dynamic characteristics. Experimental results show that the main lift is mostly affected by the forward velocity and the pitch angle, but the thrust is mostly affected by the flapping frequency. The effect of the camber generated by the MFC actuator can produce the sufficient lift increment of up to 24.4% in static condition and 20.8% in dynamic condition.

Optimization of Multiple Quality Characteristics for Polyether Ether Ketone Injection Molding Process

  • Kuo Chung-Feng Jeffrey;Su Te-Li
    • Fibers and Polymers
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    • v.7 no.4
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    • pp.404-413
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    • 2006
  • This study examines multiple quality optimization of the injection molding for Polyether Ether Ketone (PEEK). It also looks into the dimensional deviation and strength of screws that are reduced and improved for the molding quality, respectively. This study applies the Taguchi method to cut down on the number of experiments and combines grey relational analysis to determine the optimal processing parameters for multiple quality characteristics. The quality characteristics of this experiment are the screws' outer diameter, tensile strength and twisting strength. First, one should determine the processing parameters that may affect the injection molding with the $L_{18}(2^1{\times}3^7)$ orthogonal, including mold temperature, pre-plasticity amount, injection pressure, injection speed, screw speed, packing pressure, packing time and cooling time. Then, the grey relational analysis, whose response table and response graph indicate the optimum processing parameters for multiple quality characteristics, is applied to resolve this drawback. The Taguchi method only takes a single quality characteristic into consideration. Finally, a processing parameter prediction system is established by using the back-propagation neural network. The percentage errors all fall within 2%, between the predicted values and the target values. This reveals that the prediction system established in this study produces excellent results.

Design of optimal fiber angles in the laminated composite fan blades (적층 복합재 팬-블레이드의 적층각도 최적화 설계)

  • Jeong, Jae-Yeon;Jo, Yeong-Su;Ha, Seong-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.11
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    • pp.1765-1772
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    • 1997
  • The layered composites have a character to change of structure stiffness with respect to the layup angles. The deformations in the fan-blades to be initially designed by considering efficiency and noise, etc., which arise due to the pressure during the fan operation, can make the fan inefficient. Thus, so as to minimize the deformations of the blades, it is needed to increase the stiffness of the blades. An investigation has been performed to develop the three dimensional layered composite shell element with the drilling degree of freedom and the optimization module for finding optimal layup angles with sensitivity analysis. And then they have been verified. In this study, the analysis model is engine cooling fan of automobile. In order to analyzes the stiffness of the composite fan blades, finite element analysis is performed. In addition, it is linked with optimal design process, and then the optimal angles that can maximize the stiffness of the blades are found. In the optimal design process, the deformations of the blades are considered as multiobjective functions, and this results minimum bending and twisting simultaneously.

Characterizing Yarn Thickness Variation by Correlograms

  • Huh You;Kim Jong S.;Kim Sung H.;Suh M. W.
    • Fibers and Polymers
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    • v.6 no.1
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    • pp.66-71
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    • 2005
  • The surface evenness and texture are closely related with the irregularity of yam thickness. Besides, yam thickness variation has an important role to influence the yam performance and the textile process efficiency. Thus, the information not only on the yam thickness, but also on the short- term irregular characteristics that have not been known before is required for enhancing the qualities of textile products. This paper reports the results of a study about the yam thickness and its variation for various types of yam on the basis of a new measurement system applying a laser slit beam as a light source. The new method delivers effective information on the irregularity. The analysis of the measured signal confirms that the visual shade created by the yam doubling and twisting can be measured and the yam thickness characteristics can be represented by corre­lograms. Depending on yam types, correlograms have different shapes and can be approximated to an exponentially decaying function with or without fluctuating magnitude. In addition, the effective information on the yam irregularity can be influ­enced by the sampling length interval of the measuring device used for tests.

Analysis of Simple Supported Anisotropic Symmetric Laminated Cylindrical Shells (단순지지된 비등방성 대칭 적층 원통형 쉘의 해석)

  • Chai, Sang Youn;Yhim, Sung Soon;Chang, Suk Yoon
    • Journal of Korean Society of Steel Construction
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    • v.11 no.2 s.39
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    • pp.117-129
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    • 1999
  • The objective of this study is to identify the advantages of composite materials and to investigate the behavior of the anisotropic symmetric laminated cylindrical shell structures. To analyze the anisotropic symmetric laminated cylindrical shell structures, the finite difference technique. that consists of forward, central and backward difference, is introduced. In this study, the degree of freedom consists of three displacements and, especially, two moments except twisting moment. It has the advantage of improving the accuracy for calculating the moments. All four edges are assumed to be simply supported. From the numerical results, it is proved that the finite difference technique can be used efficiently to analyze the anisotropic symmetric laminated cylindrical shells and gives a guide in deciding how to make use of the fiber angle the anisotropic symmetric laminated cylindrical shells.

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Warpage Improvement of PCB with Material Properties Variation of Core (코어 물성 변화에 따른 인쇄회로기판의 warpage 개선)

  • Yoon Il-Soung
    • Journal of the Microelectronics and Packaging Society
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    • v.13 no.2 s.39
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    • pp.1-7
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    • 2006
  • In this paper, warpage magnitude and shape of printed-circuit board in case that properties of core and thickness of solder resist are varied are investigated. The cause of warpage is coefficient of thermal expansion differences of stacked materials. Therefore, we need small difference of coefficient of thermal expansion that laminated material, and need to decrease asymmetric of top side and bottom side in structure shape. Also, we can control occurrence of warpage heightening hardness of core in laminated material. Composite material that make core are exploited in connection with the structural bending twisting coupling resulting from directional properties of fiber reinforced composite materials and from ply stacking sequence. If we use such characteristic, we can control warpage with change of material properties. In this paper, warpage of two layer stacked chip scale package is investigated, and evaluate improvement result using an experiment and finite element method tool.

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